Zinc protective coatings on high carbon SWRH82B-1 steel were sherardized to markedly improve corrosion resistance of the high-strength steel bridge cable wires (SBCW). Sherardizing parameters have been optimized by optical microscopy (OM) /scanning electron microscopy (SEM), X-ray diffraction (XRD) and potentiodynamic polarization tests. The sherardizing coatings are composed of the loose outer layer (§-FeZn13 phase) and the dense inner layer (δ- FeZn7 phase) with higher hardness. Addition of Y2O3 activator slightly increases the corrosion resistance of sherardized steel wire in comparison with CeO2. A thicker coating corresponds to a higher sherardizing temperature or a longer heating duration, but an extra thick coating is unfavorable for thru-microcrack existed in the inner layer. Good quality of sherardized wires ( higher corrosion resistance and longer duration than conditional hot-dip-galvanized one) can be produced with the zinc-rich powder containing 7.5wt.% CeO2 activator and 25wt. % SiO2 filler under 400°Cfor 6h.
A series of bulk ultrafine-grained (UFG) pure iron with grain size of 250-450 nm were fabricated by equal-channel angular pressing (ECAP) and annealing. Effects of ECAP passes on the corrosion behavior of the UFG pure iron were investigated. Results show that ECAP accelerates the acid corrosion rate of pure iron, but improves its anodic passivation property. The acid corrosion resistance of the UFG pure iron is restored through a large number of ECAP passes as well as through an annealing treatment. Annealing treatment is not good for the anodic passivation property of the UFG pure iron after a small number of ECAP passes. However, after a large number of ECAP passes (up to16), the corrosion resistance and anodic passivation property of UFG pure iron are less affected by annealing.
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