Biomimetic sensor technology is always superior to existing human technologies. The scorpion, especially the forest scorpion, has a unique ability to detect subtle vibrations, which is attributed to the microcrack-shaped slit sensillum on its legs. Here, the biological sensing mechanism of the typical scorpion (Heterometrus petersii) was intensively studied in order to newly design and significantly improve the flexible strain sensors. Benefiting from the easy-crack property of polystyrene (PS) and using the solvent-induced swelling as well as double template transferring method, regular and controllable microcrack arrays were successfully fabricated on top of polydimethylsiloxane (PDMS). Using this method, any physical damage to PDMS could be effectively avoided. More fortunately, this bio-inspired crack arrays fabricated in this work also had a radial-like pattern similar to the slit sensillum of the scorpion, which was another unexpected imitation. The gauge factor (GF) of the sensor was conservatively evaluated at 5888.89 upon 2% strain and the response time was 297 ms. Afterward, it was demonstrated that the bio-inspired regular microcrack arrays could also significantly enhance the performance of traditional strain sensors, especially in terms of the sensitivity and response time. The practical applications, such as the detection of human motions and surface folding, were also tested in this work, with the results showing significant potential applications in numerous fields. This work changes the traditional waste cracks on some damaged products into valuable things for ultrasensitive mechanical sensors. Moreover, with this manufacturing technique, we could easily realize the simple, low cost and large-scale fabrication of advanced bioinpired sensors.
There is currently a growing demand for flexible strain sensors with high performance and water repellency for various applications such as human motion monitoring, sweat or humidity detection, and certain underwater tests. Among these strain sensors, paper-based ones have attracted increasing attention because they coincide with the future development trend of environment-friendly electronic products. However, paper-based electronics are easy to fail when they encounter water and are thus unable to be applied to humid or underwater circumstances. Herein, based on a strategy of coupling bionics inspired by lotus leaf and scorpion, which exhibit superhydrophobic characteristics and ultrasensitive vibrationsensing capacity, respectively, a paper-based strain sensor with high sensitivity and water repellency is successfully fabricated. As a result, the strain sensor exhibits a gauge factor of 263.34, a high strain resolution (0.098%), a fast response time (78 ms), excellent stability over 12,000 cycles, and a water contact angle of 164°. Owing to the bioinspired structures and function mechanisms, the paper-based strain sensor is suitable to not only serve as regular wearable electronics to monitor human motions in real-time but also to detect subtle underwater vibrations, demonstrating its great potential for numerous applications like wearable electronics, water environmental protection, and underwater robots.
Sensors are widely used in various fields, among which flexible strain sensors that can sense minuscule mechanical signals and are easy to adapt to many irregular surfaces are attractive for structure health monitoring, early detection, and failure prevention in humans, machines, or buildings. In practical applications, subtle and abnormal vibrations generated from any direction are highly desired to detect and even orientate their directions initially to eliminate potential hazards. However, it is challenging for flexible strain sensors to achieve hypersensitivity and omnidirectionality simultaneously due to the restrictions of many materials with anisotropic mechanical/electrical properties and some micro/nanostructures they employed. Herein, it is revealed that the vision‐degraded scorpion detects subtle vibrations spatially and omnidirectionally using a slit sensillum with fan‐shaped grooves. A bioinspired flexible strain sensor consisting of curved microgrooves arranged around a central circle is devised, exhibiting an unprecedented gauge factor of over 18 000 and stability over 7000 cycles. It can sense and recognize vibrations of diverse input waveforms at different locations, bouncing behaviors of a free‐falling bead, and human wrist pulses regardless of sensor installation angles. The geometric designs can be translated to other material systems for potential applications including human health monitoring and engineering failure detection.
In the field of engineering, a crack, inducing enormous mechanical energy concentration at a tip, is considered a typical kind of defect. However, it is found that, to maximize the sensitivity of slit-based mechanoreceptors, the near-tip stress field of "risky" crack-shaped slits is ingeniously used by scorpions to precisely detect the cyclic loads acting on walking legs without the crack nucleation from the flaw-like tip. As a sophisticated biological mechanoelectrical transducing microsystem, the mechanoreceptor can effectively collect mechanical energy contained in the mechanical signal through antifracture slit allays and then convert the mechanical energy into electrical energy through mechanosensory neuron. The highly efficient mechanoelectrical energy conversion mechanism is theoretically analyzed and experimentally verified in a bioinspired artificial mechanoreceptor. The results demonstrate the potential of basic "design" principles, underlying the slit-dependent mechanoreceptor, for maximizing the electromechanical conversion efficiency of the industrial mechanoelectrical transducing microsystem such as nanogenerators, ultrasensitive mechanical sensors, self-powered portable, and wearable electronics.
For advanced flexible strain sensors, it is not difficult to achieve high sensitivity only. However, integrating high sensitivity, high stability, and high durability into one sensor still remains a great challenge. Fortunately, natural creatures with diversified excellent performances have given us a lot of ready-made solutions. Here, scorpion and spiderweb are selected as coupling bionic prototypes, which are famous for their ultrasensitive sensing capacity and excellent structural durability, respectively. Based on that, a bioinspired strain sensor is successfully fabricated. The results demonstrate that the bioinspired strain sensor has a sensitivity of 940.5 in the strain range of 0–1.5% and a sensitivity of 2742.3 between 1.5 and 2.5%. Meantime, this sensor with a spiderweb-like reticular structure has a great improvement in stability and durability. Specifically, the sensor exhibits excellent stability during bending and stretching cycles over 80,000 times. Moreover, the response time and recovery time of the sensor are 169 and 195 ms, respectively. Besides, the sensor also has functions such as vibrating frequency identification due to its low hysteresis. Based on the excellent performance, the sensor can be applied to monitor human body motions serving as wearable electronics.
In article number https://doi.org/10.1002/adfm.201807693, Zhiwu Han and co‐workers report that, to maximize the sensitivity of mechanoreceptors, the near‐tip stress field of the “risky” slit is ingeniously used by scorpions to collect the dispersed mechanical energy contained in the mechanical signal. This work provides a novel bionic strategy for maximizing mechanoelectrical energy conversion efficiency of mechanoelectrical transducing micro/nanosystems.
Over a long period of time, arthropods evolve to have two excellent mechanical sensilla of slit sensilla and trichobothria sensilla, which construct a perfect perception system. The former mainly perceives the change of the in-the-plane force while the latter perceives that of the out-of-plane force. In recent years, these two sensilla have attracted researchers as the models for developing artificial mechanical sensors. This review mainly includes the biomechanics and biomimetic manufacturing techniques as well as their future application value. In order to better understand the advantages of biological strategies, this review describes the morphology, mechanical analysis, and information recognition of slit sensilla and trichobothria sensilla. Then this review highlights the recent development of Crack-based Sensors (CBSs) and Hair-like Sensors (HLSs) based on the analysis of biological mechanism. The manufacturing method and substrate of crack in CBS and those of hair rods in HLS are discussed respectively. Finally, the practical applications and potential value of two sensilla, such as flexible wearable electronic devices, robot sensing system, autopilot sensing and wind tunnel speed detection, are briefly discussed.
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