Electric spark and femtosecond-laser surface texture are very effective in antifriction systems, but there are few applications and studies in dry friction. In this study, a groove texture was prepared on the surface of 0Cr17Ni7Al stainless steel via electric spark and femtosecond laser, respectively. The tribological properties of the two groove textures under different collision frequencies with the groove were studied under the condition of dry friction. The results show that the friction coefficient of the groove texture prepared by EDM and femtosecond laser is lower than that of the untextured surface. However, this does not mean that every groove-texture design will reduce wear rate. In addition, the groove texture seems to produce different tribological properties under different preparation methods. It is found that in the friction process of the same load, time and linear velocity, different collision frequencies will affect the friction and wear properties of the surface.
Friction and wear are the main forms of material surface failure. Surface modification is very effective in friction reduction and wear resistance systems. Therefore, as a method of surface modification to improve the tribological properties of materials, surface texture has been widely loved by scholars. However, most scholars use laser and other processing methods to prepare the surface texture. Although these processing methods have a high preparation efficiency, they cannot obtain a surface texture with high dimensional accuracy due to their non-contact processing characteristics. Moreover, previous studies on different surface texture preparation methods are insufficient. Scholars have not fully studied the size parameters of surface modification. Micromachining is a contact machining method. It has high dimensional accuracy. Therefore, the surface groove texture of 0Cr17Ni7Al material commonly used in sliding bearings was prepared by micromachining in this paper. Under dry friction conditions, the effects of different groove widths on the tribological properties of surface texture were studied. The results show that the friction coefficient at the 0.6 mm-wide groove texture is the lowest, σ = 0.632. The minimum wear rate is ω = 3.351 × 10−4 mm3/(N·mm). The friction coefficient and wear rate of all groove textures are lower than those of untextured surfaces. It can be judged that the groove texture prepared by micromachining has good friction reduction and wear resistance under the same load, time, and linear speed. With the increase of the groove width, the friction coefficient and wear rate of groove texture decrease first and then increase.
Laser surface texture is very effective in antifriction systems, but its applications and research in dry friction are not enough. In this study, the groove texture was prepared on the surface of 0Cr17Ni7Al stainless steel, a common material of sliding bearing, by nanosecond and femtosecond laser, respectively. The tribological properties of the two kinds of laser groove textures with different collision frequencies were studied in depth. The results show that the friction coefficients of groove texture prepared by nanosecond and picosecond lasers are lower than that of the untextured surface. The antifriction characteristics of the laser texture are very good. The average friction coefficient of nanosecond texture at the rotation radius of 15 mm is Z = 0.7318. The best friction-reducing effect is achieved. In general, the friction coefficient of nanosecond texture is lower than that of picosecond texture. When the friction radius is 22.5 mm and the number of collisions is 24,000, the lowest picosecond texture wear rate is H = 3.342 × 10−4 mm3/N·mm. However, when the radius is 15 mm and the collision frequency is 36,000 times, the wear rate of nanosecond texture reaches the highest H = 13.680 × 10−4 mm3/N·mm. The wear rate of the untextured surface has been exceeded. It can be seen that not all rotation radius textures are more wear-resistant than untextured surfaces. In addition, nanosecond groove texture and picosecond groove texture seem to produce different tribological properties. It is found that, under the same friction experimental conditions, different collision frequencies will affect the friction and wear properties of nanosecond and picosecond groove-textured surfaces.
As a kind of sliding bearing, the gas bearing is widely used in high-speed rotating machinery. It realizes energy cleaning in the field of high-speed rotating machinery. In order to solve the problem of reducing the service life of gas bearings due to friction during startup and shutdown, we use micromachining technology to process groove textures with different groove widths on the surface of 0Cr17Ni7Al, a common material for gas bearings. A ball–disc friction contrast test is conducted under dry friction conditions with and without texture. The experiment shows that the lowest average friction coefficient of 0.8 mm texture is σ = 0.745. When the friction radius is 22.5 mm, the wear rate of 1.0 mm texture is the lowest at ω = 3.118×. However, the maximum friction coefficient reached is σ = 0.898. Under the nanometer scale, the contact between friction pairs is fully analyzed. The influence mechanism of different groove widths, friction impacts and climbing heights on the friction and wear properties of the micromechanical groove texture on the surface of 0Cr17Ni7Al stainless steel is studied at the nano-fractal scale. The effects of different width grooves on the surface texture and tribological properties of the micromachine are studied.
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