Nature is a school for scientists and engineers. Inherent multiscale structures of biological materials exhibit multifunctional integration. In nature, the lotus, the water strider, and the flying bird evolved different and optimized biological solutions to survive. In this contribution, inspired by the optimized solutions from the lotus leaf with superhydrophobic self‐cleaning, the water strider leg with durable and robust superhydrophobicity, and the lightweight bird bone with hollow structures, multifunctional metallic foams with multiscale structures are fabricated, demonstrating low adhesive superhydrophobic self‐cleaning, striking loading capacity, and superior repellency towards different corrosive solutions. This approach provides an effective avenue to the development of water strider robots and other aquatic smart devices floating on water. Furthermore, the resultant multifunctional metallic foam can be used to construct an oil/water separation apparatus, exhibiting a high separation efficiency and long‐term repeatability. The presented approach should provide a promising solution for the design and construction of other multifunctional metallic foams in a large scale for practical applications in the petro‐chemical field. Optimized biological solutions continue to inspire and to provide design idea for the construction of multiscale structures with multifunctional integration.
Metal foam is recently being applied in down-hole sand control. The open pore substrate has a very permeable structure, the porosity and the pore size of the metal foam can be varied in a large range to meet the sand control demand. The three dimension open pore of metal foam results a very permeable structure to prevent plugging risks. The open pore metal foam is wrapped around a cylindrical geometry perforated base pipe. The number of foam layers and the pore sizes can be varied in order to achieve optimum flexibility for different sand control applications. The effects of pore size and relative density on the metal foam mechanical properties and the relationship between the pore size and the sand control size have been studied. This paper compares the sand control characteristics of metal foam with two different conventional mechanical sand control screens supplied by manufactory, under similar conditions, loads, and formation sand. The metal foam based sand control screen improves the sand retention, and reduces the flow resistance by 16.6%. The metal foam based sand control screen was successfully used in the Liaohe Oilfield in China.
Fluid wave code communication is used in layered water injection intelligent monitoring systems, but a model of fluid transient flow wave signal transmission is still unknown. Impedance and transfer coefficient in power transmission theory were used to describe transient flow waves in the transmission process of a tubular string in a water injection well and a transient flow wave model was built based on the transfer matrix method. The relationship between pressure and discharge was analyzed when the transient flow waves moved along the tubular string, and the influence of terminal impedance and dip angle of the tubular string on the wave transmission was studied. Simulations showed that the transient flow waves were with standing wave distribution when the transient flow wave signals transmitted in the tubular string. Moreover, the transmission volatility under different terminal impedances was analyzed. The communication frequency was selected according to the wave amplitude ratio between the two ends of the water injection tubular string. The relationship between the influence of tubular string parameters and fluid characteristics on the wave velocity and wave amplitude in the signal transmission process was obtained by simulation analysis. The wave velocity tended to decrease as the gas content increased. As the tube diameter–thickness ratio increased, the wave velocity decreased. Taking data from a water injection well in Daqing Oilfield as an example, a two-layer water injection test platform was built to study the fluctuation of discharge and pressure at monitoring points in the tubular string. The experiment condition was that the depth of the injection well was 1400 m. It was verified by the experiments that the pressure and flow changes in the downhole and wellhead had good consistency during the transmission of transient flow waves. Comparing the experimental results with the numerical results, the errors of the wave velocity and wave amplitude were 0.69% and 3.85%, respectively, indicating the verification of the simulation model. This study provides a theoretical support for the transmission of transient flow wave signals in a water injection tubular string.
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