To investigate influences of multi-track overlapping on melting of preset MCrAlY coating during laser cladding plasma spraying, a three-dimensional finite element model of the continuously moving temperature field during multi-track laser cladding was constructed using the ANSYS parametric design language (APDL) based on the existing temperature field model during single-track laser cladding. According to analysis results of temperature field, temperature of samples increases gradually during laser cladding due to heat accumulation effect of laser scanning, and the molten pool expands gradually. There are evident differences among different scanning pathways. Therefore, it is impossible to get high-quality cladding coating with uniform melting and small dilution ratio. Molten pools with basically same sizes in different scanning pathways can be gained by decreasing laser power or increasing scanning speed in different tracks one by one. Similarly, differences of molten pools in different scanning pathways can be relieved effectively through preheating of samples. Through a closed-loop control over the highest cladding temperature, a more even cladding coating can be gained through adaptive control of laser power and / or scanning speed.
A finite element model of temperature field for plasma spraying preset MCrAlY coating during laser cladding was constructed using ANSYS parametric design language (APDL) in accordance to characteristics of preset laser cladding. Influencing laws of laser cladding parameters on temperature field were analyzed. Results show that laser power influences temperature field of cladding samples more than laser scanning speed. Experimental results agree well with simulation results, which prove the accuracy and reliability of the constructed calculation model of temperature field. Heating and cooling laws in the laser cladding process could be mastered through this calculation model. Research conclusions provide some references to optimization parameters in preparing high-performance laser cladding coatings.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.
hi@scite.ai
10624 S. Eastern Ave., Ste. A-614
Henderson, NV 89052, USA
Copyright © 2024 scite LLC. All rights reserved.
Made with 💙 for researchers
Part of the Research Solutions Family.