Limited training data is one of the biggest challenges in the industrial application of deep learning. Generating synthetic training images is a promising solution in computer vision; however, minimizing the domain gap between synthetic and real-world images remains a problem. Therefore, based on a real-world application, we explored the generation of images with physics-based rendering for an industrial object detection task. Setting up the render engine’s environment requires a lot of choices and parameters. One fundamental question is whether to apply the concept of domain randomization or use domain knowledge to try and achieve photorealism. To answer this question, we compared different strategies for setting up lighting, background, object texture, additional foreground objects and bounding box computation in a data-centric approach. We compared the resulting average precision from generated images with different levels of realism and variability. In conclusion, we found that domain randomization is a viable strategy for the detection of industrial objects. However, domain knowledge can be used for object-related aspects to improve detection performance. Based on our results, we provide guidelines and an open-source tool for the generation of synthetic images for new industrial applications.
Manual repair tasks in the industry of maintenance, repair, and overhaul require experience and object-specific information. Today, many of these repair tasks are still performed and documented with inefficient paper documents. Cognitive assistance systems have the potential to reduce costs, errors, and mental workload by providing all required information digitally. In this case study, we present an assistance system for object-specific repair tasks for turbine blades. The assistance system provides digital work instructions and uses augmented reality to display spatial information. In a user study with ten experienced metalworkers performing a familiar repair task, we compare time to task completion, subjective workload, and system usability of the new assistance system to their established paper-based workflow. All participants stated that they preferred the assistance system over the paper documents. The results of the study show that the manual repair task can be completed 21% faster and with a 26% lower perceived workload using the assistance system.
As a result of an increasingly automatized and digitized industry, processes are becoming more complex. Augmented Reality has shown considerable potential in assisting workers with complex tasks by enhancing user understanding and experience with spatial information. However, the acceptance and integration of AR into industrial processes is still limited due to the lack of established methods and tedious integration efforts. Meanwhile, deep neural networks have achieved remarkable results in computer vision tasks and bear great prospects to enrich Augmented Reality applications . In this paper, we propose an Augmented-Reality-based human assistance system to assist workers in complex manual tasks where we incorporate deep neural networks for computer vision tasks. More specifically, we combine Augmented Reality with object and action detectors to make workflows more intuitive and flexible. To evaluate our system in terms of user acceptance and efficiency, we conducted several user studies. We found a significant reduction in time to task completion in untrained workers and a decrease in error rate. Furthermore, we investigated the users learning curve with our assistance system.
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