Rolling bearings are fundamental elements that play a crucial role in the functioning of rotating machines; thus, fault diagnosis of rolling bearings is of great significance to reduce catastrophic failures and heavy economic loss. However, the vibration signals of rolling bearings are often nonlinear and nonstationary, resulting in difficulty for feature extraction and fault recognition. In this paper, a hybrid method for multiple fault diagnosis of rolling bearings is presented. The bearing vibration signals are decomposed with the improved complete ensemble empirical mode decomposition with adaptive noise (ICEEMDAN) to denoise and extract nonlinear entropy features. The nonlinear entropy features are further processed to select the more discriminative fault features and to reduce feature dimension. Then a multi-class intelligent recognition model based on ensemble support vector machine (ESVM) is constructed to diagnose different bearing fault modes as well as fault severities. The effectiveness of the proposed method is assessed via experimental case studies of rolling bearings under multiple operational conditions (i.e., speeds and loads). The results show that our method gives better diagnosis results as compared to some existing approaches.
Wear debris in lube oil was observed using a direct reflection online visual ferrograph (OLVF) to monitor the machine running condition and judge wear failure online. The existing research has mainly concentrated on extraction of wear debris concentration and size according to ferrograms under transmitted light. Reports on the segmentation algorithm of the wear debris ferrograms under reflected light are lacking. In this paper, a wear debris segmentation algorithm based on edge detection and contour classification is proposed. The optimal segmentation threshold is obtained by an adaptive canny algorithm, and the contour classification filling method is applied to overcome the problems of excessive brightness or darkness of some wear debris that is often neglected by traditional segmentation algorithms such as the Otsu and Kittler algorithms.
Through real-time acquisition of the visual characteristics of wear debris in lube oil, an on-line visual ferrograph (OLVF) achieves online monitoring of equipment wear in practice. However, since a large number of bubbles can exist in lube oil and appear as a dynamically changing interference shadow in OLVF ferrograms, traditional algorithms may easily misidentify the interference shadow as wear debris, resulting in a large error in the extracted wear debris characteristic. Based on this possibility, a jam-proof uniform discrete curvelet transformation (UDCT)-based method for the binarization of wear debris images was proposed. Through multiscale analysis of the OLVF ferrograms using UDCT and nonlinear transformation of UDCT coefficients, low-frequency suppression and high-frequency denoising of wear debris images were conducted. Then, the Otsu algorithm was used to achieve binarization of wear debris images under strong interference influence.
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