Development of physical properties of bleached eucalyptus kraft pulp is typically based on the refining process. However, many studies have reported that xylan deposition is a viable alternative. As the mechanisms of xylan and cellulose interactions are not clear, the main goal of this study was to achieve a better understanding of these interactions. Considering that a sample of pulp enriched with xylan is a very complex matrix, a model system was developed. Cellulosic thin films were prepared by spincoating and the Langmuir-Schaefer (LS) method from trimethylsilylcellulose (TMSC). Their interactions with xylan were analyzed using the quartz crystal microbalance with dissipation (QCM-D) monitoring technique. The topological changes on cellulose were studied using atomic force microscopy (AFM). For the 13C solid-state nuclear magnetic resonance (NMR) studies, samples were prepared using commercial microcrystalline cellulose (MCC) and xylan. The xylan was extracted from bleached birch kraft pulp using a cold caustic extraction (CCE) method. The QCM-D monitoring showed deposition only with higher concentrations of xylan solution (1 mg · l−1) for the LS method. The AFM images showed that xylan deposits as agglomerates on the cellulose surface, and the NMR experiments showed that there are interactions for the more ordered region of the cellulose fiber and for the less-ordered region.
In order to meet increasingly strict Brazilian COD emissions limits, mills must understand the components that contribute to effluent COD, how these vary between normal mill operation and maintenance shutdowns, and how this variation affects treatment efficiency. To this end, primary and secondary effluents from a Brazilian bleached eucalypt kraft pulp mill activated sludge system were analyzed for COD, lignin, extractives, carbohydrates and AOX over a sixth month period that included two general maintenance shutdowns and four months of normal operation. Primary effluent presented significantly different compositions during periods of normal operation and mill shutdowns. During normal operation, the main components of effluent COD (909 mg/l average) were carbohydrates, followed by lignin. However, the lignin fraction was the main component of secondary effluent COD during both normal operation and mill shutdowns. Higher removal efficiencies for COD carbohydrates and AOX were observed during normal operation compared to shutdowns, while no difference in removal efficiencies of lignin and extractives was observed. Carbohydrate removal efficiency was significantly lower in one of the parallel treatment lines. The different removal efficiencies reflect not only variations in effluent composition, but possibly differences in system operational control which should be explored in greater detail.
The pulp industry is a high natural resources consumer and has a large polluting potential. The pulping sector with the most effluent generation is the bleaching plant. Based on the need of water consumption reduction, this research aimed to evaluate the treatment of the alkaline effluent from an EP-stage bleaching plant and the white water from drying machine using ultrafiltration membranes in order to enable the reuse of the permeate in the process. An ultrafiltration pilot plant was used. Laboratory analyses were performed for the feed, permeate and retentate. Flux and transmembrane pressure (TMP) data were obtained from the pilot plant database. There were an average color and COD removals of 38 % and 39 %, respectively, for the EP-effluent and 58 % and 67 %, respectively for the white water; and a high turbidity and TSS removal (above 98 %) for both effluents. Substantial metals removal such as sodium, potassium, calcium, iron, magnesium and manganese was achieved. Some possibilities to reuse were considered: return to the water treatment plant, cooling of the digester bottom, equipment cooling, reuse in evaporation surface condensers. The use of ultrafiltration for the treatment of the alkaline effluent from the bleaching EP-stage and white water can be an interesting option.
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