A low‐cost manufacturing procedure has been developed for the fabrication of planar anode‐supported solid oxide fuel cell including only two thermal treatments. This method is also environmental friendly because slurries are water based and use nontoxic additives. Slurries are formulated by optimizing the powder quantity, by minimizing the organic compounds while controlling their stabilities and their rheological properties. Flexible multilayer green tapes have been produced by using the reverse sequential tape‐casting method. After a cosintering thermal treatment under loads, planar anodic half‐cells have been produced allowing the deposition of a La2NiO4+δ cathode by screen printing. After the final consolidation thermal treatment, the cell presents a 30 μm‐thick porous cathode, a 530 μm‐thick NiO‐YSZ porous anode, and a 80 μm‐thick dense electrolyte with a gradient of composition: 10GDC on the cathode side to prevent the apparition of the La2Zr2O7 insulating phase and 8YSZ on the anode side to avoid the reduction of 10GDC with the fuel gas. Power densities present promising performances (319 mW cm−2 at 830 °C) given that electrolyte thickness and electrochemical system measurement may be improved.
Hydrogen technologies and especially fuel cells, are promising alternatives to achieve a carbon-free energy and an ecofriendly transition [1]. The SOFC technology (Solid Oxide Fuel Cell) is an energy conversion system composed of a stack of a porous cathode, a dense electrolyte and a porous anode working at a temperature in the [600°C – 1000°C] range to obtain ionic conductivity above 10-2 S/cm. Nowadays, tape-casting is typically used for mass and low-cost manufacturing of supporting half-cell (8YSZ electrolyte and Ni-YSZ anode) and the cathode layer is commonly deposited by screen-printing [2]. In line with the cost reduction problematic, this presentation will describe the development and optimization of a green sequential tape casting process to obtain the anodic half-cell and screen-printing for the cathode. To target green process, aqueous based slurries are used and only non-toxic organic components are selected. The amount of organic components, ceramic powder and water was optimized to obtain slurries with a shear-thinning behavior while managing the powder dispersion stability. The parameters of the drying heat treatment have been optimized based on Thermal Gravimetric Analysis leading to obtain a multilayer flexible green tape without any bubbles or cracks further annealed to eliminate the organics and co-sinter the stack under a porous YSZ load. The flat anodic half-cell with a thin and dense layer of 8YSZ on a thick and porous layer of NiO-YSZ is completed by screen-printing of La2NiO4+ δ (cathode) based ink followed by a consolidation thermal treatment. The characterization using X-ray diffraction, scanning electron microscopy and operando electrochemical tests of the cell allow validating the efficiency of the sequential tape-casting to fabricate via environmentally friendly process and low cost SOFC. [1] Rissman, J. et al. (2020) ‘Technologies and policies to decarbonize global industry: Review and assessment of mitigation drivers through 2070’, Applied Energy, 266, p. 114848. doi:10.1016/j.apenergy.2020.114848. [2] Udomsilp, D. et al. (2021) ‘Performance Benchmark of Planar Solid Oxide Cells Based on Material Development and Design.’, Energy Technology, 9. doi:10.1002/ente.202001062.
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