Metal-mediated reversible deactivation radical polymerisation (RDRP) is now a cornerstone of functional polymer synthesis, dominated by copper complexes and the Atom Transfer Radical Polymerisation (ATRP) moniker. A limitation of this approach is the contamination of the resultant polymers by the coloured copper complexes, requiring purification steps, although protocols to reduce the amount of copper catalyst have been developed. Iron is an interesting alternative because of its low cost, low toxicity and reduced intensity of its optical absorption spectrum. Use of this metal in RDRP began in the late 90s and has continuously intensified. This review comprehensively covers all the work reported so far on RDRP mediated by iron complexes, organised according to ligand type, and discusses the specificities of this metal in terms of the multitude of accessible spin states and the interplay of different equilibria: atom transfer vs. direct radical trapping, associative vs. dissociative exchange, chain transfer by direct β-H atom transfer vs. β-H elimination from the dormant alkyl species.
Optically pure, single diastereomer fac-tris(diimine) complexes of Fe(II) are available from a remarkably facile one-pot procedure using a range of readily available (R)-2-phenylglycinol derivatives.
The mechanism of styrene polymerization by α‐diimine iron complexes correlates with the metal spin state of the catalyst. Experimental and theoretical studies indicate that high‐spin catalysts are halogenophilic, resulting in atom transfer radical polymerization (ATRP), while intermediate‐spin complexes are carbophilic giving rise to catalytic chain transfer (CCT, see graph).
One-pot reactions of 2-pyridinecarboxaldehyde, chiral phenylethanamines and Fe(II) give single diastereomer fac diimine complexes at thermodynamic equilibrium so that no chiral separations are required (d.r. > 200 : 1). The origins of this stereoselectivity are partly steric and partly a result of the presence of three sets of inter-ligand parallel-offset π-stacking interactions. Mn(II), Co(II), Co(III), Ni(II) and Zn(II) give similar fac structures, alongside the imidazole analogues for Fe(II). While most of the complexes are paramagnetic, the series of molecular structures allows us to assess the influence of the π-stacking present, and there is a strong correlation between this and the M-N bond length. Fe(II) is close to optimal. For the larger Zn(II) ion, very weak π-stacking leads to poorer measured stereoselectivity (NMR) but this is improved with increased solvent polarity. The mechanism of stereoselection is further investigated via DFT calculations, chiroptical spectroscopy and the use of synthetic probes.
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