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The growing demand for natural products benefits the development of bioprocesses to obtain value-added compounds using residues such as sweet whey, which is rich in lactose. The yeast Kluyveromyces marxianus can ferment sweet whey to obtain 2-phenylethanol (2-PhEtOH), which is a superior alcohol with a rose aroma. Such fermentation only requires the addition of L-phenylalanine (precursor) and (NH4)2SO4 (salt). Therefore, it was sought to improve the fermentation conditions to produce 2-PhEtOH, which, in turn, would achieve the maximum decrease in the Chemical Oxygen Demand (COD) of the fermentation medium. With the use of the Response Surface Methodology and the application of a Central Composite Design for optimization, two parameters were evaluated as a function of time: salt concentration and precursor. The experimental data were adjusted to a second order polynomial, identifying that the precursor concentration presents a statistically significant effect. The best conditions were: 4.50 g/L of precursor and 0.76 g/L of salt, with a maximum production of 1.2 g/L (2-PhEtOH) at 48 h and achieving a maximum percentage of COD removal of 76% at 96 h. Finally, the optimal conditions were experimentally validated, recommending the use of the model.

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The present work aimed to design a separation process for 2-phenylethanol (2-PEA) produced by whey fermentation and to evaluate its economic potential. The separation sequence consisted of a liquid–liquid extraction column followed by two distillation columns for 2-PEA purification and solvent recovery. In addition, the use of ethyl acetate as a solvent for the extraction process was analyzed. The results, aided by the Aspen Plus v.10 process simulator, showed that 2-PEA can be separated with a purity of 96% by weight. The operating cost of the process, estimated at USD 22.70 per kilogram, shows that the separation alternative developed in this work has a high economic potential. The use of ethyl acetate as a solvent was found to efficiently remove 2-PEA from the fermentation mixture. From a process safety analysis point of view, the use of a bioprocess safety index developed in this work identified the separation process sections that could require special attention as part of the safety engineering stage of the process implementation.