Carbon nanofibers (CNF) were modified via plasma assisted polymerization in a specially designed reactor. The effect of the plasma reactor conditions, such as power and time, on the extent of the CNFs modification was examined. Polystyrene (PS) coated nanofibers plus PS polymer were then processed in a Brabender torque rheometer mixing chamber to obtain PS/ CNF nanocomposites, with 0.5, 1.0, 3.0, and 5.0 wt % of CNF. The effect of the plasma treatment on the dispersion of the nanofibers and on the compatibility between the nanofibers and the polymer matrix was also examined. Modification of the CNFs was assessed by measuring the contact angle of water in a ''bed'' of nanofibers and by examining its dispersion in several solvents. The morphology of PS/CNF nanocomposites was studied through scanning electron microscopy (SEM). Contact angles decreased in all cases, indicating a change in hydrophobicity of the modified CNFs. This change was confirmed in the CNF dispersion tests in several solvents. SEM micrographs show the difference between the original and the PS coated CNF. In addition, fractured samples show the effect of this treatment, in the sense that the CNF seem to be completely embedded in the polymer matrix, which clearly indicates the high compatibility between the PS and the modified (PS coated) CNF. As a consequence, a much better dispersion of the treated CNF was observed. Finally, the tensile modulus of PS/CNF composites increased slightly with respect to PS when using untreated CNFs, but more than doubled when using plasma treated CNFs.
The modification of magnesium hydroxide (MH) with triethoxy vinyl silane (TVS) was carried out via three different methods and the results are discussed with respect to their effect on the flame retardant and the tensile properties of high density polyethylene (HDPE) nanocomposites. Via a xylene suspension of MH and TVS, via a water suspension of MH and TVS, and via powder mixing of MH and TVS. It was found that in all three cases, SiAOAMg bonds formed on the MH particles surface. Also, this silane modification induced a certain level of particle agglomeration, but without modifying their morphology or particle size. It was also found that the flame retardant properties of the HDPE nanocomposites did not improve because of the use of silane modified MH. During the flame retardant tests, all nanocomposites passed the UL-94-HB, but it was observed that the flame permanence time was longer when using modified MH. The tensile properties were negatively affected by the addition of unmodified MH; the nanocomposites became hard and brittle, with reduced flexibility. This negative effect was diminished when using silane modified MH.
ABS/Clay nanocomposites were prepared using two ABS with different Acrylonitrile (AN) contents and four montmorillonite clays; a natural clay (CNa1) and three modified clays, Cloisites 10A, 20A, and 30B. The composites were prepared in a twin-screw extruder. Results were analyzed considering the effect of clay and ABS type, on the clay dispersion, intercalation and exfoliation, as well as on the storage modulus and thermal stability of the nanocomposites. XRD and TEM confirm that when using an ABS with higher AN content (ABS2), a better dispersion and intercalation-exfoliation can be obtained. Cloisites 20A and 30B, respectively the one with greater initial intergallery spacing, but lower polarity and with smaller intergallery spacing but greater polarity, produce the ABS nanocomposites with the greater intergallery spacing. Both ABS polymers have similar storage modulus and T g and in both cases, the modulus increases with the 4 wt % clay. This increase is greater with the modified clays and slightly greater with the ABS2. T g , from tan d, increases very little with the 4 wt % clay, but again, this is slightly greater with ABS2. TGA and flammability tests show that the dispersed clay enhances the thermal stability and that the ABS with higher AN content produces a greater increase in fire retardancy. Tests also show that the better thermal stability and fire retardancy is obtained with the Cloisites 20A or 30B.
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