Aluminium alloy sheets were joined to stainless steel ones by a resistance spot welding method using Al-Mg alloy interlayer. The interlayer exhibits a lower melting point than the Al alloy. Consequently, melted interlayer with a lower temperature filled the gap between the two sheets and resulted in effective joining. Subsequently, tensile shear fatigue tests had been conducted to evaluate fatigue strength and to determine the fatigue fracture mechanism. Resistance spot welding dissimilar welds exhibited higher fatigue strengths than friction stir spot welded dissimilar ones. Fatigue fracture modes were dependent on the load levels, where plug type fracture occurred at high load levels, shear fracture through the nugget at medium load levels and through thickness fatigue crack propagation in the Al sheet at low load levels. The fracture mode transition was attributed to the geometrical rotation around the nugget.

After the 9∙11 terrorism and America-Iraq war, apprehension of mass destruction weapons such as bio-chemical agents calls for much more sensitive sensors which can detect toxic gases. In this study, semiconductor gas sensors based on tin oxide were examined to detect chemical agent simulants: dimethyl-methyl-phosponate (DMMP), di(propylene glycol) methyl ether (DPGME), acetonitrile, and dichloromethane. DMMP((CH3O)3), DPGME(C7H16O3), acetonitrile(CH3CN), and dichloromethane(CH2Cl2) gases are the simulants of nerve agent-sarin, vesicant agent-HN(N(CH2CH2Cl)3), blood agent-AC(HCN), and choking agent-CG(COCl2) gases, repectively. The SnO2 powder was prepared by a coprecipitation method from the mixture of tin chloride and zinc acetate dihydrate. Zinc oxide was doped into SnO2 from 1 wt% to 4 wt% to improve its reliability and sensitivity. To fabricate a thick film, powders were made into paste with organic binder of ethyl cellulose and screen-printed on the alumina substrate. The phase development and morphology of ZnO-doped SnO2 film were investigated by XRD (X-ray diffraction analysis), BET (surface and pore size analyzer), and SEM (scanning electron microscope). The gas sensing characteristics for target gases were examined with a flow-type measurement system. The concentrations of simulants were controlled from 500 ppb to 1500 ppb, and working temperatures were regulated from 250 to 400 .

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