Machine Activity Recognition (MAR) can be used to monitor manufacturing processes and find bottlenecks and potential for improvement in production. Several interesting results on MAR techniques have been produced in the last decade, but mostly on construction equipment. Forklift trucks, which are ubiquitous and highly important industrial machines, have been missing from the MAR research. This paper presents a data-driven method for forklift activity recognition that uses Controller Area Network (CAN) signals and semi-supervised learning (SSL). The SSL enables the utilization of large quantities of unlabeled operation data to build better classifiers; after a two-step post-processing, the recognition results achieve balanced accuracy of 88% for driving activities and 95% for load-handling activities on a hold-out data set. In terms of the Matthews correlation coefficient for five activity classes, the final score is 0.82, which is equal to the recognition results of two non-domain experts who use videos of the activities. A particular success is that context can be used to capture the transport of small weight loads that are not detected by the forklift’s built-in weight sensor.
Machine activity recognition is important for accurately estimating machine productivity and machine maintenance needs. In this paper, we present ongoing work on how to recognize activities of forklift trucks from on-board data streaming on the controller area network. We show that such recognition works across different sites. We first demonstrate the baseline classification performance of a Random Forest that uses 14 signals over 20 time steps, for a 280-dimensional input. Next, we show how a deep neural network can learn low-dimensional representations that, with fine-tuning, achieve comparable accuracy. The proposed representation achieves machine activity recognition. Also, it visualizes the forklift operation over time and illustrates the relationships across different activities.
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