Flow-induced crystallization (FIC) is a typical nonequilibrium phase transition and a core industry subject for the largest group of commercially useful polymeric materials: semicrystalline polymers. A fundamental understanding of FIC can benefit the research of nonequilibrium ordering in matter systems and help to tailor the ultimate properties of polymeric materials. Concerning the crystallization process, flow can accelerate the kinetics by orders of magnitude and induce the formation of oriented crystallites like shish-kebab, which are associated with the major influences of flow on nucleation, that is, raised nucleation density and oriented nuclei. The topic of FIC has been studied for more than half a century. Recently, there have been many developments in experimental approaches, such as synchrotron radiation X-ray scattering, ultrafast X-ray detectors with a time resolution down to the order of milliseconds, and novel laboratory devices to mimic the severe flow field close to real processing conditions. By a combination of these advanced methods, the evolution process of FIC can be revealed more precisely (with higher time resolution and on more length scales) and quantitatively. The new findings are challenging the classical interpretations and theories that were mostly derived from quiescent or mild-flow conditions, and they are triggering the reconsideration of FIC foundations. This review mainly summarizes experimental results, advances in physical understanding, and discussions on the multiscale and multistep nature of oriented nuclei induced by strong flow. The multiscale structures include segmental conformation, packing of conformational ordering, deformation on the whole-chain scale, and macroscopic aggregation of crystallites. The multistep process involves conformation transition, isotropic-nematic transition, density fluctuation (or phase separation), formation of precursors, and shish-kebab crystallites, which are possible ordering processes during nucleation. Furthermore, some theoretical progress and modeling efforts are also included.

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Deformation induced crystal–crystal transition of polybutene-1 (PB-1) from forms II to I at different temperatures is studied with in situ synchrotron radiation wide-angle X-ray scattering (WAXS). Analyses on the evolution of crystallinity and orientations of forms II and I during tensile deformation show that stretch accelerates the transformation from forms II to I, which is interpreted based on either a direct crystal–crystal transition or an indirect approach via an intermediate state of melt, namely a melting recrystallization process. A three-stage mechanical deformation including linear deformation, stress plateau, and strain hardening is observed in the engineering stress–strain curves, which corresponds to a process of incubation, nucleation, and gelation of form I crystals. It establishes a nice correlation between phase transition and mechanical behavior in this study.

Load-bearing biological tissues, such as muscles, are highly fatigue-resistant, but how the exquisite hierarchical structures of biological tissues contribute to their excellent fatigue resistance is not well understood. In this work, we study antifatigue properties of soft materials with hierarchical structures using polyampholyte hydrogels (PA gels) as a simple model system. PA gels are tough and self-healing, consisting of reversible ionic bonds at the 1-nm scale, a cross-linked polymer network at the 10-nm scale, and bicontinuous hard/soft phase networks at the 100-nm scale. We find that the polymer network at the 10-nm scale determines the threshold of energy release rateG0above which the crack grows, while the bicontinuous phase networks at the 100-nm scale significantly decelerate the crack advance until a transitionGtranfar aboveG0. In situ small-angle X-ray scattering analysis reveals that the hard phase network suppresses the crack advance to show decelerated fatigue fracture, andGtrancorresponds to the rupture of the hard phase network.

Extension flow induced crystallization of isotatic polypropylene (iPP) has been studied with a combination of extension rheological and in situ small-angle X-ray scattering (SAXS) measurements at 140 °C. Rheological data of step extension on iPP melt are divided into before and beyond fracture strain zones in strain–strain rate space, where intermediate strains between them lead to fracture of samples. Coincidently, weak and strong accelerations of nucleation are observed in the before and beyond fracture strain zones respectively, where distinctly different features of crystallization kinetics and nucleation form occur in these two zones. The microrheological model explains the acceleration of nucleation in the “before fracture strain zone” well, while a “ghost nucleation” mechanism is proposed to interpret the strong acceleration of nucleation in the “beyond fracture strain zone”. The “ghost nucleation” is due to the displacement of initial parent point nuclei, where daughter nuclei are induced along the trails. This new mechanism explains well the acceleration of nucleation in orders of magnitude and the formation of shish in iPP melt.

Extension-induced crystallization under nearequilibrium condition has been studied in a series of lightly cross-linked high density polyethylene (XL-HDPE) with a combination of extensional rheology and in situ synchrotron radiation small-angle X-ray scattering (SAXS) and wide-angle Xray diffraction (WAXD) measurements. According to crystal morphology and structure, four regions were defined in straintemperature space, namely "orthorhombic lamellar crystal" (OLC), "orthorhombic shish crystal" (OSC), "hexagonal shish crystal" (HSC) and "oriented shish precursor" (OSP), respectively. This indicates that flow not only induces entropic reduction of initial melt, but also modifies the free energies of the final states, which is overlooked in the classical stretched network model (SNM) for flow induced crystallization (FIC). Incorporating the free energies of various final states, a modified SNM is developed and employed to analyze strain-temperature equivalence on nucleation in FIC, which reveals that the critical nucleus thickness l* at different regions leads to a natural transition from lamellar to shish nuclei. The results suggest that classical nucleation theory is still valid for FIC under near-equilibrium condition provided that the free energy changes of initial melt and final states induced by flow are taken into account.

The memory of our brain, stored in soft matter, is dynamic, and it forgets spontaneously to filter unimportant information. By contrast, the existing manmade memory, made from hard materials, is static, and it does not forget without external stimuli. Here we propose a principle for developing dynamic memory from soft hydrogels with temperature-sensitive dynamic bonds. The memorizing–forgetting behavior is achieved based on fast water uptake and slow water release upon thermal stimulus, as well as thermal-history-dependent transparency change of these gels. The forgetting time is proportional to the thermal learning time, in analogy to the behavior of brain. The memory is stable against temperature fluctuation and large stretching; moreover, the forgetting process is programmable. This principle may inspire future research on dynamic memory based on the nonequilibrium process of soft matter.

Tough and self-recoverable hydrogel membranes with micrometer-scale thickness are promising for biomedical applications, which, however, rarely be realized due to the intrinsic brittleness of hydrogels. In this work, for the first time, by combing noncovalent DN strategy and spin-coating method, we successfully fabricated thin (thickness: 5-100 µm), yet tough (work of extension at fracture: 10 5 -10 7 J m −3 ) and 100% self-recoverable hydrogel membranes with high water content (62-97 wt%) in large size (≈100 cm 2 ). Amphiphilic triblock copolymers, which form physical gels by self-assembly, were used for the first network. Linear polymers that physically associate with the hydrophilic midblocks of the first network, were chosen for the second network. The internetwork associations serve as reversible sacrificial bonds that impart toughness and self-recovery properties on the hydrogel membranes. The excellent mechanical properties of these obtained tough and thin gel membranes are comparable, or even superior to many biological membranes. The in vitro and in vivo tests show that these hydrogel membranes are biocompatible, and postoperative nonadhesive to neighboring organs. The excellent mechanical and biocompatible properties make these thin hydrogel membranes potentially suitable for use as biological or postoperative antiadhesive membranes.