Bulb-shaped field emission lamps (FELs) using carbon nano-coil (CNC) cathodes were fabricated and their performances were characterized. A straight steel wire grown with CNCs was placed on the symmetry axis in the bulb as the cathode. The anode was defined by a Ni film deposited on the bottom hemisphere of a 60-mm-diameter glass bulb. And a phosphor layer was coated on the Ni film for light generation via cathodoluminescence. A numerical simulation model for this geometry also was constructed. The simulated current-voltage curves agree well with the experimental results and reproduce the trends observed in the experiment. The effects of varying the length and diameter of the cathode were studied. Both experiment and simulation showed that the total field emission current increases with the cathode length and decreases with the cathode diameter. Although the design is simple and inherently low-cost, good uniformity of light emission over the entire anode was demonstrated.
Fabrication and efficiency enhancement of tubal field emission lamps (FELs) using multi-walled carbon nanotubes (MWNTs) as the cathode field emitters were studied. The cathode filaments were prepared by eletrolessly plating a nickel (Ni) film on the cathode made of a 304 stainless steel wire dip-coated with MWNTs. The 304 wire was dip-coated with MWNTs and nano-sized Pd catalyst in a solution, and then eletrolessly plated with Ni to form an MWNT-embedded composite film. The MWNTs embedded in Ni not only had better adhesion but also exhibited a higher FE threshold voltage, which is beneficial to our FEL system and can increase the luminous efficiency of the anode phosphor. Our results show that the FE cathode prepared by dipping three times in a solution containing 400 ppm Pd nano-catalysts and 0.2 wt.% MWNTs and then eletrolessly plating a Ni film at a deposition temperature of 60 °C, pH value of 5, and deposition time of 7 min has the best FE uniformity and efficiency. Its emission current can stay as low as 2.5 mA at a high applied voltage of 7 kV, which conforms to the high-voltage-and-low-current requirement of the P22 phosphor and can therefore maximize the luminous efficiency of our FEL. We found that the MWNT cathodes prepared by this approach are suitable for making high-efficiency FELs.
The lighting performances and phosphor degradation in field emission lamps (FELs) with two different kinds of cathode materials—multiwalled carbon nanotubes (MWCNTs) and carbon nanocoils (CNCs)—were compared. The MWCNTs and CNCs were selectively synthesized on 304 stainless steel wire substrates dip-coated with nanosized Pd catalysts by controlling the growth temperature in thermal chemical vapor deposition, and the film uniformity can be optimized by adjusting the growth time. FELs were successfully fabricated by assembling these cathode filaments with a glass bulb-type anode. The FEL with the CNC cathode showed much higher lighting uniformity and light-spot density and a lower current at the same voltage than that with the MWCNT cathode filament, and its best luminous efficiency was as high as 75 lm/W at 8 kV. We also found that, for P22, the phosphor degradation can be effectively suppressed by replacing MWCNTs with CNCs in the cathode, due to the much larger total bright spot area and hence much lower current density loading on the anode.
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