A process automation system based on PlantPAx platform was developed for a lyocell staple fiber plant with annual capacity of 15000 tons. The system has realized simple operation and optimization of the plant, full-automatic startup and shutdown of the plant units, control and diagnostics of malfunctions, logging and documentation of all operation sequences and process data. With the application of distributed architecture, redundant technology and Ethernet/IP industrial Ethernet, it has shown high performance and high reliability during the pilot production in 2015.
This study used finite element simulations and experiments to investigate the forming limit in the nosing process of micro copper cups, and to establish the limit nosing curves in terms of nosing ratio, die angle, and friction factor. Two-stage processes, including backward extrusion and nosing processes, were considered in simulations and experiments at micro scale. The copper billets with 1 mm diameter and length were backwards extruded to produce the 1 mm diameter cups with 0.1 mm wall thickness. The cups were later used in the nosing processes under different forming conditions. By analysing the results of the nosed cups from the simulations, it is possible to identify the safe and failure forming conditions and establish the limit nosing curves for the nosing process. The simulation results show that the limit nosing ratio increases as the die angle or friction factor decreases. Two predicted results for poor and well lubricated conditions have been examined and are in good agreement with those from experiments. The study not only explores the characteristics of the noise process of copper cups at micro scale but also establishes the limit nosing curves which could be the guidelines for the design of micro metal components.
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