Chemical and physical transformations by milling are attracting enormous interest for their ability to access new materials and clean reactivity, and are central to a number of core industries, from mineral processing to pharmaceutical manufacturing. While continuous mechanical stress during milling is thought to create an environment supporting nonconventional reactivity and exotic intermediates, such speculations have remained without proof. Here we use in situ, real-time powder X-ray diffraction monitoring to discover and capture a metastable, novel-topology intermediate of a mechanochemical transformation. Monitoring the mechanochemical synthesis of an archetypal metal-organic framework ZIF-8 by in situ powder X-ray diffraction reveals unexpected amorphization, and on further milling recrystallization into a non-porous material via a metastable intermediate based on a previously unreported topology, herein named katsenite (kat). The discovery of this phase and topology provides direct evidence that milling transformations can involve short-lived, structurally unusual phases not yet accessed by conventional chemistry.

Mechanochemistry provides a rapid, efficient route to metal−organic framework Zn-MOF-74 directly from a metal oxide and without bulk solvent. In situ synchrotron X-ray diffraction monitoring of the reaction course reveals two new phases and an unusual stepwise process in which a close-packed intermediate reacts to form the open framework. The reaction can be performed on a gram scale to yield a highly porous material after activation.M etal−organic frameworks (MOFs) 1 are advanced materials with applications ranging from storage and separation of fuel gases, 2 CO 2 sequestration, 3 and degradation of nerve agents 4 to fuel cells, 5 catalysis, 6 drug delivery 7 and light harvesting. 8 Commercialization of MOFs has highlighted unique synthetic challenges, 9 often involving solvothermal conditions and soluble reagents which, while common in a laboratory, are intractable in large-scale manufacturing due to issues of cost, toxicity, and explosive (nitrates) or corrosive (chlorides) nature. 9,10 It was recently demonstrated that liquid-catalyzed mechanochemistry 11 (e.g., liquid-assisted grinding, LAG) permits facile, room-temperature transformation of safer metal oxide, carbonate, or hydroxide reactants into MOFs, resulting in cleaner, more atom-efficient processes that avoid external bases and production of mineral acids or their salts as byproducts. 12,13 Indeed, MOFs can now be manufactured mechanochemically on a large scale by extrusion. 14 However, scope of mechanochemistry for making currently relevant MOFs remains modest, limited to HKUST-1 and ZIF-8. 15 We now describe the development and mechanistic investigation of a mechanochemical milling approach to Zn-MOF-74, 16 a member of the popular M-MOF-74 (CPO-27) family of materials, 17−21 from stoichiometric ZnO and 2,5-dihydroxyterephthalic acid (H 4 dhta) (Figure 1). By using the very recently introduced technique for real-time in situ X-ray powder diffraction (XRPD) monitoring, 22,23 we reveal a previously not seen mechanism of mechanochemical MOF synthesis, where the formation of a low-density metal−organic structure proceeds via a close-packed reaction intermediate.Without included guests, Zn-MOF-74 has the composition Zn 2 (H 2 O) 2 (dhta), consisting of Zn 2+ coordinated by H 4 dhta anions and water. We attempted the synthesis of Zn-MOF-74 on 1.1 mmol scale (∼400 mg, see SI) by milling ZnO and H 4 dhta in 2:1 stoichiometric ratio, using 250 μL of water as the grinding liquid. 24 The liquid-to-solid ratio (η) 25 of 0.625 μL/mg was selected based on our previous experience in LAG mechanosynthesis of open MOFs. 13a,15a In situ experiments were done at the European Synchrotron Radiation Facility (ESRF) beamline ID15B using X-rays of 0.142 Å wavelength and also at a new measurement site at the Deutsches Elektronen-Synchroton (DESY) beamline P02.1, which provided improved signal-tonoise ratio and higher resolution data by using 0.207 Å radiation. 22,23 Milling was conducted using a modified Retsch mill operating at 30 Hz, in a 14 mL poly(methy...

We report the first cocrystal as an intermediate in a solidstate organic reaction wherein molecules of barbituric acid and vanillin assume a favorable orientation for the subsequent Knoevenagel condensation.The Knoevenagel condensation is an important carbon-carbon bond forming reaction. More than a hundred years after the original report by Knoevenagel, 1 Suzuki 2 and Kaupp 3 demonstrated an efficient and quantitative Knoevenagel condensation in the solid state achieved by milling. Other studies of solvent-free Knoevenagel condensation reactions soon followed. 4-10 The reaction of barbituric acid (barb) and vanillin (van) was even used as a model mechanochemical organic reaction for assessing energetics of milling, 11,12 to test twin-screw extrusion for solid-state organic synthesis, 13 and latest, to reveal a peculiar deviation of solid-state reaction kinetics from the one observed in solution, stemming from changes in the rheology of the milled sample. 14 However, studies of barb-van Knoevenagel condensation were thus far limited to ex situ reaction monitoring by, e.g., solution UV-Vis 11 or NMR spectroscopies. 14 In this work, we employ real-time in situ Raman spectroscopy monitoring 15,16 to reveal that the solid-state Knoevenagel condensation (Scheme 1) of barb and van proceeds through a cocrystal intermediate. In the cocrystal, packing of barb and van is such that molecules of barb are suitably positioned for the nucleophilic

Mechanistic understanding of mechanochemical reactions is sparse and has been acquired mostly by stepwise ex situ analysis. We describe herein an unprecedented laboratory technique to monitor the course of mechanochemical transformations at the molecular level in situ and in real time by using Raman spectroscopy. The technique, in which translucent milling vessels are used that enable the collection of a Raman scattering signal from the sample as it is being milled, was validated on mechanochemical reactions to form coordination polymers and organic cocrystals. The technique enabled the assessment of the reaction dynamics and course under different reaction conditions as well as, for the first time, direct insight into the behavior of liquid additives during liquid‐assisted grinding.