Functional foods such as oligosaccharides have attained significant acceptance in Japan and are attracting interest elsewhere.Beneficial physiological properties are attributed to oligosaccharides. Here, we describe the continuous production of oligosaccharides from a low-cost substrate (lactose) in a continuous membrane-assisted reactor (both polymeric and inorganic membranes were tested). Different enzymes, a number of feed concentrations, and different average residence times were investigated. The enzymes were used in their native form. Retention and recycling of the enzyme was successful, while the products together with some unreacted substrate and byproducts were removed as the ultrafiltration permeate. For the ultrafiltration, a steady-state flux of about 20 l/m 2 hr was achieved. A maximum oligosaccharide concentration of over 40 %w/w was reached with an average residence time of 1 hr and a feed lactose concentration of 31 %w/w. Pilot scale experiments based on the laboratory tests are also reported.
The market for prebiotics is steadily growing. To satisfy this increasing worldwide demand, the introduction of effective bioprocessing methods and implementation strategies is required. In this chapter, we review recent developments in the manufacture of galactooligosaccharides (GOS) and fructooligosaccharides (FOS). These well-established oligosaccharides (OS) provide several health benefits and have excellent technological properties that make their use as food ingredients especially attractive. The biosyntheses of lactose-based GOS and sucrose-based FOS show similarities in terms of reaction mechanisms and product formation. Both GOS and FOS can be synthesized using whole cells or (partially) purified enzymes in immobilized or free forms. The biocatalysis results in a final product that consists of OS, unreacted disaccharides, and monosaccharides. This incomplete conversion poses a challenge to manufacturers because an enrichment of OS in this mixture adds value to the product. For removing digestible carbohydrates from OS, a variety of bioengineering techniques have been investigated, including downstream separation technologies, additional bioconversion steps applying enzymes, and selective fermentation strategies. This chapter summarizes the state-of-the-art manufacturing strategies and recent advances in bioprocessing technologies that can lead to new possibilities for manufacturing and purifying sucrose-based FOS and lactose-based GOS.
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