Metallized cold-spray coatings were employed to make B4C/AA7075 and aluminum + plasma electrolytic oxidation (PEO) duplex coatings on AZ64. In addition, the phase structure, mechanical characteristics, wear, and PEO ceramic coatings examine the corrosion resistance. According to the findings, the PEO ceramic coating comprises α-aluminum oxide and γ-aluminum oxide, with some remnants of B4C still being preserved. PEO ceramic coatings outperformed their corresponding CS counterparts regarding mechanical characteristics and wear resistance. For example, the PEO-B4C coating achieved a hardness of 13.8 GPa and an elastic modulus of 185.5 GPa, which were 21.0% and 23.5%, respectively, more significant than the comparable values for the coating with CS. The PEO-B4C coating was 58% and 15.7% less abrasive than the equivalent CS coating due to its lower wear rate of 4.84 × 10−5 mm3/Nm and relatively lower of 0.64. The density of corrosion current in the PEO-treated B4C-AA7075 coating (3.735 × 106 A/cm2) is similar to the corrosion current density in the untreated CS coatings. Finally, compared to untreated CS B4C-AA7075, the coating’s mechanical characteristics and wear resistance are considerably enhanced by the PEO treatment.
An AA-7475 is coated with superhydrophobic (SH) polymer nanocomposites (PNCs), emphasizing the coating’s manufacturing, characterization, and anticorrosive qualities. Coating AA-7475 alloy with polyvinyl chloride (PVC), copper stearate (CS), and zirconium oxide (ZrO2) nanoparticles produces the desired superhydrophobic. Using an X-ray diffractometer, field-emission scanning electron microscopy, Fourier-transform infrared spectrometer, ZrO2 nanoparticles, CS, and PVC PNCs are analyzed structurally and molecularly. The atomic force microscope picture was analyzed to determine how the surface roughness affected the SH behavior reached by changing the weight percentage of ZrO2 nanoparticles from 0.6 to 3.0 wt%. PNC-5 with 3.0 wt% ZrO2 nanoparticles is used as resistance to corrosion coating for AA-7475 due to its water contact angle of 154°. In a 3.5% NaCl solution, uncoated and PNC-5-coated AA-7475 are examined using potentiodynamic polarization and electrochemical spectroscopy. PNC-5 coating reduces AA-7475 corrosion rate from 23.75 to 0.2253 mpy. In this study, we use polarization resistance, corrosion resistance efficiency, double layer capacitance, corrosion current density, and charge transfer resistance to demonstrate that the SH surface air trapping phenomena are responsible for effective corrosion resistance.
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