Developing a mass production method for graphene is essential for practical usage of this remarkable material. Direct exfoliation of graphite in a liquid is a promising approach for production of high quality graphene. However, this technique has three huge obstacles to be solved; limitation of solvent, low yield and low quality (i.e., multilayer graphene with a small size). Here, we found that soluble graphite produced by mechanochemical reaction with salts overcomes the above three drawbacks. Soluble graphite was exfoliated into monolayer graphene with more than 10% yield in five minutes of sonication.The modified graphite was easily exfoliated in a low-boiling point solvent such as acetone, alcohol and water without the aid of a surfactant. Molecular simulation revealed that the salt is adsorbed to the active carbon at the graphite edge. In the case of weak acid salts, the original bonding nature between the alkali ion and the base molecule is retained after the reaction. Thus, alkali metals are easily dissociated in a polar solvent, leading to negative charge of graphene, enabling the exfoliation of graphite in low boiling point solvents. The approach proposed here opens up a new door to practical usage of the attractive 2D material.
Functionalization of graphite is crucial for efficient and effective exfoliation to graphene. When negative charges are fixed to the edges of natural graphite, the resulting anionic graphite shows negative charging in a polar solvent. This enhanced negative charging is assumed to contribute the exfoliation of graphite during liquid-phase exfoliation (LPE). In this study, we prepared large anionic graphite flakes (~10 μm) by salt-assisted ball milling, as well as natural graphite flakes of the same size for comparison. During the LPE process, centrifugation speed and solvent type have dominant effects on graphene concentration and quality (e.g., size and thickness), so we investigated these factors for anionic graphite flakes in detail. The anionic graphite showed higher exfoliation efficiency in every type of solvent (isopropanol, methyl ethyl ketone, acetone, and water-based cosolvent) compared with the natural graphite. Monolayer graphene, with an average size of 80–200 nm, was obtained with relatively high yield (>10%) at only 3 min of sonication. The small size of graphene was due to edge fragmentation during the LPE process. The recyclability of the sediment and the characterization of the exfoliated powders for anionic graphene were also investigated.
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