Abstract

In applications utilizing high-temperature superconductors (HTS) under high mechanical loads as high-field magnets or rotors of generators and motors, the rare-earth-barium-copper-oxide (REBCO) tapes have to be stabilized mechanically. This is achieved using support structures of structural materials and filling the voids in the support through the impregnation of the tapes. The impregnation prevents movement of the tapes and distributes mechanical loads evenly. With high mechanical strengths and low sensitivities to rapid temperature changes, epoxy resins are desired materials for the impregnation of superconductor tapes. However, a strong decrease of the current-carrying capabilities was observed in previous epoxy-impregnated REBCO coils. In this work the thermal expansion mismatches between epoxy resins and REBCO tapes are identified as the cause of these degradations. Fillers are used to reduce the thermal expansions of glues and resins. Mixtures with varying filler contents are analyzed systematically. Their thermal expansions and the corresponding degradations of short REBCO tape samples are measured. A mixture of epoxy resin and filler is found which allows degradation-free impregnation of REBCO tapes. This mixture is validated on a 1.2 m long 15 × 5 Roebel-assembled-coated-conductor (RACC) cable from Industrial Research Limited (IRL).

Additive manufacturing is a key enabling technology in the manufacture of highly complex shapes, having very few geometric limitations compared to traditional manufacturing processes. The present paper aims at investigating mechanical properties at cryogenic temperatures for a 316L austenitic stainless steel, due to the wide possible cryogenic applications such as liquid gas confinement or superconductors. The starting powders have been processed by laser powder bed fusion (LPBF) and tested in the as-built conditions and after stress relieving treatments. Mechanical properties at 298, 77 and 4.2 K from tensile testing are presented together with fracture surfaces investigated by field emission scanning electron microscopy. The results show that high tensile strength at cryogenic temperature is characteristic for all samples, with ultimate tensile strength as high as 1246 MPa at 4.2 K and 55% maximum total elongation at 77 K. This study can constitute a solid basis for investigating 316L components by LPBF for specific applications in cryogenic conditions.

No abstract

In the framework of the DEMOnstration fusion power plant (DEMO) design coordinated by the EUROfusion consortium, a pre-conceptual design of the superconducting magnet system has been developed. For the toroidal field coils (TFCs), three winding pack (WP) options have been proposed; exploring different winding approaches (pancakes vs. layers), and manufacturing techniques (react & wind vs. wind & react Nb 3 Sn). Thermal-hydraulic and mechanical analyses on the three WPs have produced encouraging results, with some critical issues to be solved in future studies and optimizations. The experimental tests on TF prototype short sample conductors have demonstrated a limited performance degradation with electromagnetic cycles and significantly lower effective strains than most of the large-size Nb 3 Sn conductors reported in literature. The toroidal field quench protection circuit has been studied, starting from different topologies and focusing on the most promising one. Two designs are also presented for the central solenoid magnet, with preliminary evaluations on the AC losses during the plasma breakdown. Finally, the design of a TF winding pack based on HTS conductors and the experimental tests on "fusion-relevant" HTS cables are illustrated.