We report a simple and rapid method to prepare multifunctional free-standing single-walled carbon nanotube (SWCNT) films with variable thicknesses ranging from a submonolayer to a few micrometers having outstanding properties for a broad range of exceptionally performing devices. We have fabricated state-of-the-art key components from the same single component multifunctional SWCNT material for several high-impact application areas: high efficiency nanoparticle filters with a figure of merit of 147 Pa(-1), transparent and conductive electrodes with a sheet resistance of 84 Ω/◻ and a transmittance of 90%, electrochemical sensors with extremely low detection limits below 100 nM, and polymer-free saturable absorbers for ultrafast femtosecond lasers. Furthermore, the films are demonstrated as the main components in gas flowmeters, gas heaters, and transparent thermoacoustic loudspeakers.

We present a floating catalyst synthesis route for individual, i.e., non-bundled, small diameter single-walled carbon nanotubes (SWCNTs) with a narrow chiral angle distribution peaking at high chiralities near the armchair species. An ex situ spark discharge generator was used to form iron particles with geometric number mean diameters of 3–4 nm and fed into a laminar flow chemical vapour deposition reactor for the continuous synthesis of long and high-quality SWCNTs from ambient pressure carbon monoxide. The intensity ratio of G/D peaks in Raman spectra up to 48 and mean tube lengths up to 4 μm were observed. The chiral distributions, as directly determined by electron diffraction in the transmission electron microscope, clustered around the (n,m) indices (7,6), (8,6), (8,7), and (9,6), with up to 70% of tubes having chiral angles over 20°. The mean diameter of SWCNTs was reduced from 1.10 to 1.04 nm by decreasing the growth temperature from 880 to 750 °C, which simultaneously increased the fraction of semiconducting tubes from 67% to 80%. Limiting the nanotube gas phase number concentration to ∼105 cm−3 prevented nanotube bundle formation that is due to collisions induced by Brownian diffusion. Up to 80% of 500 as-deposited tubes observed by atomic force and transmission electron microscopy were individual. Transparent conducting films deposited from these SWCNTs exhibited record low sheet resistances of 63 Ω/□ at 90% transparency for 550 nm light.

Surface impurities and contamination often seriously degrade the properties of two‐dimensional materials such as graphene. To remove contamination, thermal annealing is commonly used. We present a comparative analysis of annealing treatments in air and in vacuum, both ex situ and “pre situ,” where an ultra‐high vacuum treatment chamber is directly connected to an aberration‐corrected scanning transmission electron microscope. While ex situ treatments do remove contamination, it is challenging to obtain atomically clean surfaces after ambient transfer. However, pre situ cleaning with radiative or laser heating appears reliable and well suited to clean graphene without damage to most suspended areas. Pre situ annealing of typical dirty graphene samples yields atomically clean areas several hundred nm2 in size.

Mesoporous heteroatom-doped carbon-based nanomaterials are very promising as catalysts for electrochemical energy conversion and storage. We have developed a one-step catalytic chemical vapor deposition method to grow a highly graphitized graphene nanoflake (GF)−carbon nanotube (CNT) hybrid material doped simultaneously with single atoms of N, Co, and Mo (N−Co−Mo− GF/CNT). This high-surface-area material has a mesoporous structure, which facilitates oxygen mass transfer within the catalyst film, and exhibits a high electrocatalytic activity and stability in oxygen reduction and evolution reactions (ORR and OER) in alkaline media. We have shown that in this metal (M)−N−C catalyst, M (Co, Mo)−C centers are the main sites responsible for OER, while, for ORR, both M and N−C centers synergistically serve as the active sites. We systematically investigated tuning of the ORR and OER activity of the porous catalyst depending on the choice of the underlying substrate. The ORR kinetic current and OER activity for N−Co−Mo−GF/CNT were significantly enhanced when the catalyst was deposited onto a Ni substrate, resulting in an advanced electrocatalytic performance compared to the best bifunctional ORR/OER catalysts reported so far. Using a developed scanning electrochemical microscopy analysis method, we demonstrated that the higher OER reactivity on Ni was attributable to the formation of underlying catalyst/Ni interfacial sites, which are accessible due to the porous, electrolyte-permeable structure of the catalyst.

The ultimate performance -ratio of electrical conductivity to optical absorbance -of singlewalled carbon nanotube (SWCNTs) transparent conductive films (TCFs) is an issue of considerable application relevance. Here, we present direct experimental evidence that SWCNT bundling is detrimental for their performance. We combine floating catalyst synthesis of non-bundled, high-quality SWCNTs with an aggregation chamber, in which bundles with mean diameters ranging from 1.38 to 2.90 nm are formed from identical 3 m long SWCNTs. The as-deposited TCFs from 1.38 nm bundles showed sheet resistances of 310 Ω/☐ at 90% transparency, while those from larger bundles of 1.80 and 2.90 nm only reached values of 475 and 670 Ω/☐, respectively. Based on these observations, we elucidate how networks formed by smaller bundles perform better due to their greater interconnectivity at a given optical density. Finally, we present a semi-empirical model for TCF performance as a function of SWCNT mean length and bundle diameter. This gives an estimate for the ultimate performance of non-doped, random network mixed-metallicity SWCNT TCFs at ~80 Ω/☐ and 90% transparency.