Cement-based thermal insulation material was manufactured using OPC, lime, anhydrite, and CSA cement in this study. The morphology and physical properties of the material were analyzed using XRD. All samples had ettringite, Ca(OH) 2 , and CaCO 3 crystals. The XRD peak intensity of the ettringite and Ca(OH) 2 slightly increased with an increase in curing time from 3 to 7 days. The compressive strength values at 28 days of specimens 1-8 were in the range of 0.25-0.32 MPa, and the compressive strength values of specimens 3-8 were > 0.3 MPa. The coefficients of correlation between compressive strength and apparent gravity at 7 days and those between compressive strength and ettringite/Ca(OH) 2 XRD peak intensity at 28 days were above 0.8. That is, the compressive strength exhibited an influence on apparent gravity at 7 days and on hydrate at 28 days. The thermal conductivity of all specimens was 0.041-0.045 W/mK, and the highest value of thermal conductivity was shown by specimen 5. The coefficient of correlation between apparent gravity and thermal conductivity was 0.84. It was concluded that control of raw materials and hydrates must be considered for manufacturing of insulation materials. The cement-based thermal insulation material in this study could be used in construction fields.
This study focused on manufacturing an inorganic insulation material set with various amounts of calcium-sulfoaluminate (CSA) (hauyne) content for enhancing both workability (demolding, handling) and the high thermal insulating property. To carry out the experiment, the amounts of CSA utilized were 5%, 10%, 15%, and 20%, with anhydrous gypsum added in equal proportion to produce a stable formation. As the content of CSA increased, a sinking phenomenon occurred because of the hydration reaction from the slurry, so it was difficult to utilize a retarder normally used in the cement manufacturing process. However, an RCOOM surfactant was able to solve the local clumping problem from cement and CSA and obtain a rapid retarding effect, so it was included in this process at 0.3%. Furthermore, the cement fineness was not 7000 cm 2 /g but rather 3300 ~ 4000 cm 2 /g to prevent a rapid temperature increase in the slurry. The specific gravity of the sample manufactured with 20% CSA was approximately 0.11 g/cm 3 , and its thermal conductivity was 0.041 W/m•K, providing an excellent insulating property.
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