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A robotic tendon is a spring based, linear actuator in which the stiffness of the spring is crucial for its successful use in a lightweight, energy efficient, powered ankle orthosis. Like its human analog, the robotic tendon uses its inherent elastic nature to reduce both peak power and energy requirements for its motor. In the ideal example, peak power required of the motor for ankle gait is reduced from 250 W to just 77 W. In addition, ideal energy requirements are reduced from nearly 36 J to just 21 J. Using this approach, an initial prototype has provided 100% of the power and energy necessary for ankle gait in a compact 0.95 kg package, seven times less than an equivalent motor/gearbox system.

Different, adaptable, passive-compliant actuators have been developed recently such as the antagonistic setup of two Series Elastic Actuators, the Mechanically Adjustable Compliance and Controllable Equilibrium Position Actuator, the Actuator with Mechanically Adjustable Series Compliance, and the Variable Stiffness Actuator. The main purpose of these designs is to reduce the energy consumption of walking/running robots and prostheses. This paper presents a design formulation to link the different mechanical designs together, and a study on the power consumption of these actuators.

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PurposeThe purpose of this paper is to describe a project which seeks to develop a new generation of powered prostheses based on lightweight, uniquely tuned, energy‐storing elastic elements in series with optimal actuator systems that will significantly reduce the peak power requirement of the motor and the total system energy requirement while providing the amputee 100 percent of required “push‐off” power and ankle sagittal plane range‐of‐motion comparable to able‐bodied gait.Design/methodology/approachThis paper presents the design, power, and energy‐efficiency analyses, and the results of a five‐month trial with one trans‐tibial amputee subject as part of the first phase of the Spring Ankle with Regenerative Kinetics project.FindingsThe data show that by leveraging uniquely tuned springs and transmission mechanisms, motor power is easily amplified more than four fold and the electric energy requirement is cut in half compared with traditional approaches.Originality/valueThis paper describes an energy efficient, powered transtibial prosthesis currently unavailable commercially. Motor power and energy requirements are reduced with use of a unique design that employs regenerative kinetics.