Unsteady three-dimensional flow fields in a transonic axial compressor rotor (NASA Rotor 37) have been investigated by unsteady Reynolds-averaged Navier-Stokes simulations. The simulations show that the breakdown of the tip leakage vortex occurs in the compressor rotor because of the interaction of the vortex with the shock wave. At near-peak efficiency condition small bubble-type breakdown of the tip leakage vortex happens periodically and causes the loading of the adjacent blade to fluctuate periodically near the leading edge. Since the blade loading near the leading edge is closely linked to the swirl intensity of the tip leakage vortex, the periodic fluctuation of the blade loading leads to the periodic breakdown of the tip leakage vortex, resulting in self-sustained flow oscillation in the tip leakage flow field. However, the tip leakage vortex breakdown is so weak and small that it is not observed in the time-averaged flow field at near-peak efficiency condition. On the other hand, spiral-type breakdown of the tip leakage vortex is caused by the interaction between the vortex and the shock wave at near-stall operating condition. The vortex breakdown is found continuously since the swirl intensity of tip leakage vortex keeps strong at near-stall condition. The spiral-type vortex breakdown has the nature of self-sustained flow oscillation and gives rise to the large fluctuation of the tip leakage flow field, in terms of shock wave location, blockage near the rotor tip and three-dimensional separation structure on the suction surface. It is found that the breakdown of the tip leakage vortex leads to the unsteady flow phenomena near the rotor tip, accompanying large blockage effect in the transonic compressor rotor at the near-stall condition.
It is known that the tip clearance flow is dominant and very important flow phenomena in axial compressor aerodynamics because the tip clearance flow has a great influence on the stability as well as aerodynamic loss of compressors. Our goal is to clarify the behavior of tip clearance flow at near-stall condition in a transonic axial compressor rotor (NASA Rotor 37). In the present work, steady and unsteady RANS simulations were performed to investigate vortical flow structures and separated flow field near the tip for several different clearance cases. Boundary layer separation on the casing wall and blade suction surface was investigated in detail for near-stall and stall condition. In order to understand such complicated flow field, vortex cores were identified using the critical point theory and a topology of the three-dimensional separated and vortical flows was analyzed. In the nominal clearance case, the breakdown of tip leakage vortex has occurred at a near-stall operating condition because of the interaction of the vortex with the shock wave, leading to a large blockage and unsteadiness in the rotor tip. On the other hand, the calculation with no clearance suggested that the separation on the suction surface was different from that with the nominal clearance. Since the shock wave induced the boundary layer separation on the blade suction surface in the transonic axial compressor rotor, focal-type critical points appeared on the suction surface near the tip at near-stall condition.
This paper deals with fundamental research on heat transfer characteristics inside a cooling configuration designed for an ultra-high temperature turbine nozzle. The cooling configuration adopted in this study integrates impingement cooling and pin cooling devices into one body, aiming at the enhancement of the effective area for the impingement cooling. A large-scaled test model of this cooling system is constructed to measure its internal heat transfer distribution, where a number of pins are sandwiched between an impingement plate and a target plate. The target plate are provided with several air discharging holes. A focus of this study is on how the heat transfer characteristics depend on the effect of stand-off distance: a distance between these two plates. Ratios of the stand-off distance to the impingement hole diameter varies from 0.75 to 2.00. A transient measurement technique using narrow-banded thermochromatic liquid crystal (TLC) is employed to determine the heat transfer characteristics of the model. Numerical investigations using a commercial CFD code are also executed and those results are compared with the experimental data. It is accordingly found that the numerical results almost match the measurements. It is also shown that the addition of pins to the conventional impingement cooling system can produce about 50% increase in the effective cooling area.
The purpose of this study is to have a better understanding of the unsteady behavior of tip clearance flow at near-stall condition from a multi-passage simulation and to clarify the relation between such unsteadiness and rotating disturbance. This study is motivated by the following concern. A single passage simulation has revealed the occurrence of the tip leakage vortex breakdown at near-stall condition in a transonic axial compressor rotor, leading to the unsteadiness of the tip clearance flow field in the rotor passage. These unsteady flow phenomena were similar to those in the rotating instability, which is classified in one of the rotating disturbances. In other words it is possible that the tip leakage vortex breakdown produces a rotating disturbance such as the rotating instability. Three-dimensional unsteady RANS calculation was conducted to simulate the rotating disturbance in a transonic axial compressor rotor (NASA Rotor 37). The four-passage simulation was performed so as to capture a short length scale disturbance like the rotating instability and the spike-type stall inception. The simulation demonstrated that the unsteadiness of tip leakage vortex, which was derived from the vortex breakdown at near-stall condition, invoked the rotating disturbance in the rotor, which is similar to the rotating instability.
Detailed measurements are performed about time-averaged heat transfer distributions around the leading edge of a blunt body, which is affected by incoming periodic wakes from the upstream moving bars. The blunt body is a test model of a front portion of a turbine blade in gas turbines and consists of a semicircular cylindrical leading edge and a flat plate afterbody. A wide range of the steady and unsteady flow conditions are adopted as for the Reynolds number based on the diameter of the leading edge and the bar-passing Strouhal number. The measured heat transfer distributions indicate that the wakes passing over the leading edge cause a significant increase in heat transfer before the separation and the higher Strouhal number results in higher heat transfer. From this experiment, a correlation for the heat transfer enhancement around the leading edge due to the periodic wakes is deduced as a function of the Stanton number and it is reviewed by comparison with the other experimental works.
This study deals with the experimental and numerical studies of the effect of flow control devices (FCDs) on the film cooling performance of a circular cooling hole on a flat plate. Two types of FCDs with different heights are examined in this study, where each of them is mounted to the flat plate upstream of the cooling hole by changing its lateral position with respect to the hole centerline. In order to measure the film effectiveness as well as heat transfer downstream of the cooling hole with upstream FCD, a transient method using a high-resolution infrared camera is adopted. The velocity field downstream of the cooling hole is captured by 3D laser Doppler velocimeter (LDV). Furthermore, the aerodynamic loss associated with the cooling hole with/without FCD is measured by a total pressure probe rake. The experiments are carried out at blowing ratios ranging from 0.5 to 1.0. In addition, numerical simulations are also made to have a better understanding of the flow field. LES approach is employed to solve the flow field and visualize the vortex structure around the cooling hole with FCD. When a taller FCD is mounted to the plate, the film effectiveness tends to increase due to the vortex structure generated by the FCD. As FCD is laterally shifted from the centerline, the film effectiveness increases, while the lift-off of cooling air is also promoted when FCD is put on the center line.
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