An automated inspection system has been developed to inspect the o-ring sealing surfaces on the Space Shuttle reusable solid rocket motor (RSRM) case segment joints. A laser digitizing system is used to create a three dimensional map of the o-ring sealing surfaces. This data is analyzed for any irregularities, which are noted for further inspection and disposition. This paper describes both the hardware and the software used to gather data as well as the methods developed to analyze the data.The RSRM is assembled from four casting segments.Each of the field joints between these segments is sealed with three o-rings.
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