No abstract

The effect of the simulated continuous galvanizing line N2-5 vol% H2 process atmosphere oxygen partial pressure (pO2) on the external and internal selective oxidation of a prototype medium-Mn third generation (3G) advanced high strength steel was determined during a two-stage heat treatment cycle (i.e., austenitizing and intercritical annealing) which had previously yielded 3G properties. Thick external oxides (~ 200 nm) were observed after the austenitizing heat treatment, regardless of the process atmosphere pO2 employed. An intermediate flash pickling step was successful in reducing the external oxide thickness significantly (to ~ 30 nm) along with revealing some extruded metallic Fe nodules on the surface. The austenitizing heat treatment also resulted in a solute-depleted surface layer with a minimum thickness of 2 µm. This solute-depleted layer inhibited the formation of external oxides during intercritical annealing, resulting in a surface similar to that observed after flash pickling comprising a near-pure Fe surface with isolated, nodular external oxides. These surfaces are promising in terms of successful reactive wetting of this prototype medium-Mn steel during subsequent continuous hot-dip galvanizing.

A prototype medium-Mn TRIP steel (0.2 C–6 Mn–1.7 Si–0.4 Al–0.5 Cr (wt %)) with a cold-rolled tempered martensite (CR) and martensitic (M) starting microstructures was subjected to continuous galvanizing line (CGL) compatible heat treatments. It was found that the M starting microstructures achieved greater than 0.30 volume fraction of retained austenite and target 3G properties (UTS × TE ≥ 24,000 MPa%) using an intercritical annealing temperature (IAT) of 675 °C with an IA holding time of 60–360 s, whereas the CR microstructure required an IAT of 710 °C and annealing times of 360 s or greater to achieve comparable fractions of retained austenite and target 3G properties. This was attributed to the rapid austenite reversion kinetics for the M starting microstructures and rapid C partitioning from the C supersaturated martensite, providing chemical and mechanical stability to the retained austenite, thereby allowing for a gradual deformation-induced transformation of retained austenite to martensite—the TRIP effect—and the formation of nano-scale planar faults in the retained austenite (TWIP effect), such that a high work-hardening rate was maintained to elongation of greater than 0.20. Overall, it was concluded that the prototype steel with the M starting microstructure is a promising candidate for CGL processing for 3G AHSS properties.

The effects of process atmosphere oxygen partial pressure (pO2) on the preimmersion surface structures, interfacial reactive wetting products, and reactive wetting mechanisms of two prototype (0.15–0.20)C–(5.6–5.9)Mn–(0.4–1.9)Al–(1.1–1.5)Si–(0–0.6)Cr (wt%) third‐generation advanced high‐strength steels during continuous hot‐dip galvanizing are determined. In this study, the two‐stage thermal processing routes employed comprise an austenitization anneal followed by flash pickling and an intercritical anneal. All annealing treatments are conducted in a N2–5 vol% H2 process atmosphere with a controlled dew point. The substrates are austenitized at dew points of –30 or –10 °C, intercritically annealed at a dew point of –30, –10, or +5 °C, and then galvanized using a conventional 0.2 wt% Al (dissolved) bath. The preimmersion surfaces comprise a near‐pure Fe layer with dispersed nanoscaled oxide nodules. The primary reactive wetting mechanism is the direct wetting of the surface Fe, while oxide wetting, oxide cracking and liftoff, and oxide bridging by the liquid metal bath are secondary reactive wetting mechanisms. Zn ingress into the substrate via pores in the oxide network from selective dissolution during flash pickling is also noted. A well‐developed Fe2Al5–xZnx interfacial layer is observed for all metallic coating conditions. The resultant coatings show outstanding adherence after ASTM three‐point bend testing.

No abstract