A cationic iron(III) complex was active for the polymerization of various epoxides, whereas the analogous neutral iron(II) complex was inactive. Cyclohexene oxide polymerization could be "switched off" upon in situ reduction of the iron(III) catalyst and "switched on" upon in situ oxidation, which is orthogonal to what was observed previously for lactide polymerization. Conducting copolymerization reactions in the presence of both monomers resulted in block copolymers whose identity can be controlled by the oxidation state of the catalyst: selective lactide polymerization was observed in the iron(II) oxidation state and selective epoxide polymerization was observed in the iron(III) oxidation state. Evidence for the formation of block copolymers was obtained from solubility differences, GPC, and DOSY-NMR studies.

Thiol–ene ‘click’ reactions between terpenes and a four-arm thiol were utilized to produced thermoset 3D printed structures using vat photopolymerisation.

Biosourced materials are gaining interest industrially, but there are still limitations on the library of available materials suitable for advanced manufacturing, especially using photopolymerization-based processing techniques. Terpenes, such as myrcene, are naturally produced materials possessing structural features, specifically alkenes, that avail themselves for such techniques. Free-radical and anionic polymerization techniques were used to explore molecular architecture, such as branching, as well as molecular weight and dispersity on physical properties prior to the production of 3D printing photopolymer resins. The polymyrcene resins were printed into dogbones and mold templates for soft materials. Model reactions with monofunctional thiols were used to demonstrate the potential for postpolymerization and fabrication functionalization, accompanying a physical demonstration where the surface hydrophobicity of polymyrcene could be tuned from superhydrophobic when using an alkyl chain monothiol (greater than 100°water contact angle) to a hydrophilic surface displaying a water contact angle of less than 45°compared with that of the unmodified surface (∼60°). Tunable bulk and surface properties are a unique feature for 3D printing materials and demonstrate the potential of polymyrcene and other biosourced photopolymers to a wide range of research applications.

The reactivity of iron-based ring opening polymerization catalysts is compared when the catalyst is in three different oxidation states. Formally iron(i) monoalkoxide complexes 3a (p-methoxyphenoxide) and 3b (neopentoxide) supported by bis(imino)pyridine ligands were synthesized and investigated as catalysts for the ring opening polymerization and copolymerization of various monomers. For most monomers, 3a and 3b were superior catalysts compared to analogous, formally iron(ii) and iron(iii) complexes (1a/1b and 2a/2b, respectively) for the ring opening polymerization of various cyclic ester and cyclic carbonate monomers. Experimental and computational investigation into the electronic structures of 3a and 3b revealed that they are most accurately described as containing a high spin iron(ii) center that is antiferromagnetically coupled to a singly reduced bis(imino)pyridine ligand. This electronic structure leads to increased electron density near the metal center without modulating the apparent metal oxidation state, which results in superior catalytic performance for the more highly reduced 3a and 3b compared to the increasingly more oxidized complexes (i.e.1a/1b and 2a/2b, respectively) in ring opening polymerization reactions. These findings have significant ramifications for the emerging field of redox-switchable polymerization catalysis.

Limiting our plastic waste and finding greener, more sustainable solutions for disposal is a current environmental priority.

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A unique redox-triggered crosslinking reaction is disclosed that capitalizes on the orthogonal reactivity of an iron-based catalyst for the ring opening polymerization of cyclic diesters and epoxides.

Density functional theory (DFT) is employed to characterize in detail the mechanism for the ring-opening polymerization (ROP) of ε-caprolactone catalyzed by iron alkoxide complexes bearing redox-active bis(imino)pyridine ligands. The combination of iron with the non-innocent bis(imino)pyridine ligand permits comparison of catalytic activity as a function of oxidation state (and overall spin state). The reactivities of aryl oxide versus alkoxide initiators for the ROP of ε-caprolactone are also examined. An experimental test of a computational prediction reveals an Fe(III) bis(imino)pyridine bis-neopentoxide complex to be competent for ROP of ε-caprolactone.