When developing properties using the steam assisted gravity drainage (SAGD) process, the lateral spacing between horizontal well pair spacing is extensively evaluated during well pad design to optimize resource recovery and economics. However, constraints associated with central processing facilities (CPF) are often not incorporated into the evaluation. With constrained steam supply and fluid processing capacity, the accelerated production that should accompany a reduced well pair spacing scenario may not be realized. In this paper, the economics of developing a SAGD property using 50m, 85m, 100m and 125m well pair spacing are compared within Suncor's MacKay River property. A production development planning tool is used to tie the individual well production profiles to a constrained CPF. While higher oil production rates, a cumulative steam-oil ratio (CSOR) reduction, and slight increase in oil recovery are observed at the well pad level in the 50m well pair spacing scenario, no accelerated oil production is achieved at the CPF level as steam supply and fluid processing capacities are constrained. With larger well pair spacing, the addition of more new pads on an accelerated schedule serves to maximize the CPF capacity utilization and oil production. Hence, the overall oil production at the CPF level is practically the same regardless of well pair spacing. With the areas evaluated in this study, the economics of the 85m, 100m and 125m cases are very close, with the optimum achieved at 100m well pair spacing. The 50m well pair spacing scenario produces the worst economic result as the tighter spacing case requires incremental capital for additional wells to achieve the same resource recovery. Without the accelerated production at the CPF level due to facility constraints or appreciable incremental oil recovery and CSOR reduction overall, there is no increased revenue to offset the increased capital outlay.
Suncor's Firebag Project is one of the largest steam-assisted gravity drainage (SAGD) projects in the world. As a powerful tool for decision-making in the field, the Firebag SAGD reservoir simulation platform is based on an in-depth understanding of physics that controls thermal recovery process and meets the need for a practical solution. In this platform, standardized inputs and workflows are developed, and a good agreement with field data is achieved for all Firebag SAGD operating pads with production history. The Firebag SAGD reservoir simulation platform promotes the capacity to address existing Firebag SAGD challenges, capture unique Firebag reservoir features, and support reservoir management and future pad development.
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