Turbochargers are widely used to help reduce the environmental impact of automotive engines. However, a limiting factor for turbochargers is compressor surge. Surge is an instability that induces pressure and flow oscillations that often damages the turbocharger and its installation. Most predictions of the surge limit are based on low-order models, such as the Moore-Greitzer model. These models tend to rely on a characteristic curve for the compressor created by extrapolating the constant speed lines of a steady-state compressor map into the negative mass flow region. However, there is little validation of these assumptions in the public literature. In this paper, we develop further the first-principles model for a compressor characteristic presented in Powers et al. [1], with a particular emphasis on reverse flow. We then perform experiments using a 58mm diameter centrifugal compressor provided by Cummins Turbo Technologies, where we feed air in the reverse direction though the compressor while the impeller is spinning in the forwards direction in order to obtain data in the negative mass flow region of the compressor map. This demonstrated experimentally that there is a stable operating region in the reverse flow regime. The recorded data showed a good match with the theoretical model developed in this paper We also identified a change in characteristic behaviour as the impeller speed is increased which, to the authors knowledge, has not been observed in any previously published experimental work.

Turbochargers are a vital component for aiding engine manufacturers in meeting the latest emissions standards. However, their range of operation is limited for low mass flows by compressor surge. Operation in surge results in pressure and mass flow oscillations that are often damaging to the compressor and its installation. Since surge is a highly complex flow regime, full unsteady 3D models are generally too computationally expensive to run. The majority of current low-dimensional surge models use a cubic compressor characteristic that needs to be fitted to experimental data. Therefore, each time a compressor is studied using these models, costly experimental testing is required. In this paper, a new technique for obtaining an axisymmetric centrifugal compressor characteristic is presented. This characteristic is built using the equations of mass, momentum and energy from first principles in order to provide a more complete model than those currently obtained via experimental data. This approach enables us to explain the resulting cubic-like shape of the characteristic and hence to identify impeller inlet stall as a route into surge. The characteristic is used within a quasi-steady, map-based surge model in order to demonstrate its ability to predict the onset of surge while only providing geometric data as input. Validation is provided for this model by discussion of the qualitative flow dynamics and a good fit to experimental data, especially for low impeller speeds and pressure ratios.

Turbochargers are widely used to help reduce the environmental impact of automotive engines. However, a limiting factor for turbochargers is compressor surge. Surge is an instability that induces pressure and flow oscillations that often damages the turbocharger and its installation. Most predictions of the surge limit are based on low-order models, such as the Moore-Greitzer model. These models tend to rely on a characteristic curve for the compressor created by extrapolating the constant speed lines of a steady-state compressor map into the negative mass flow region. However, there is little validation of these assumptions in the public literature. In this paper, we develop further the first-principles model for a compressor characteristic presented in Powers et al. [1], with a particular emphasis on reverse flow. We then perform experiments using a 58mm diameter centrifugal compressor provided by Cummins Turbo Technologies, where we feed air in the reverse direction though the compressor while the impeller is spinning in the forwards direction in order to obtain data in the negative mass flow region of the compressor map. This demonstrated experimentally that there is a stable operating region in the reverse flow regime. The recorded data showed a good match with the theoretical model developed in this paper. We also identified a change in characteristic behaviour as the impeller speed is increased which, to the authors knowledge, has not been observed in any previously published experimental work

Turbochargers are a vital component for aiding engine manufacturers in meeting the latest emissions standards. However, their range of operation is limited for low mass flows by compressor surge. Operation in surge results in pressure and mass flow oscillations that are often damaging to the compressor and its installation. Since surge is a highly complex flow regime, full unsteady 3D models are generally too computationally expensive to run. The majority of current low-dimensional surge models use a cubic compressor characteristic that needs to be fitted to experimental data. Therefore, each time a compressor is studied using these models, costly experimental testing is required. In this paper, a new technique for obtaining an axisymmetric centrifugal compressor characteristic is presented. This characteristic is built using the equations of mass, momentum and energy from first principles in order to provide a more complete model than those currently obtained via experimental data. This approach enables us to explain the resulting cubic-like shape of the characteristic and hence to identify impeller inlet stall as a route into surge. The characteristic is used within a quasi-steady, map-based surge model in order to demonstrate its ability to predict the onset of surge while only providing geometric data as input. Validation is provided for this model by discussion of the qualitative flow dynamics and a good fit to experimental data, especially for low impeller speeds and pressure ratios.

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