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A novel methodology for predicting specific compositions for glass-forming alloys based on efficiently packed atomic cluster selection, liquidus lines, and ab initio calculations is presented. This model has shown applicable adaptation to many known metallic and ceramic oxide glassforming systems and has led to the discovery of soon to be reported Ag-and Zn-based bulk metallic glasses (BMGs). As a model system, glass formation in the Cu-Mg-Ca ternary system has been assessed using this alloy design methodology, which has led to the discovery of a number of Cu-based BMGs with compositions ranging from Cu-33 to 55 at. pct, Mg-18 to 45 at. pct, and Ca-18 to 36 at. pct. Included in this work are the calculated values of associated cluster binding energies and correlations between physical and thermal properties of these glassy compositions, which show significant physical evidence to support the likely existence of such clusters.

SignificanceA model alloy, Mg69Zn27Yb4, concurrently forms bulk metallic glass, metastable quasicrystals (QCs), and crystalline approximant phases from the melt. We demonstrate that a transient QC phase nucleates first from the melt and subsequently transforms into an equilibrium approximant phase. This nucleation path is likely to be a general mechanism in metastable QC-forming systems. We observed a metastable-to-stable phase transformation when we deployed fast differential scanning calorimetry using the experimental strategy of interrupted cooling after the onset of crystallization followed by heating at ultrafast rates to “up-quench” the previously frozen structure. This strategy can yield the discovery of hidden transient phases that are key to understanding the crystallization behavior in metallic systems, polymers, biological solutions, and pharmaceutical substances.

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