In this study, prevention methods of radial cracks generated inside of artificial lightweight aggregate made of reject ash and dredged soil were investigated. The reject ash and dredged soil had mixed with weight ratio of 7 : 3 and formed to spheric shape of 5~20 mm diameter, then, the aggregates were manufactured using flash sintering method at 1200 o C for 10 min. The formation of radial cracks in the aggregates were suppressed as the size of specimen decreased. Also, the addition of silica to aggregates had prevented generation of the radial cracks. As the size and the amount of silica powder added increased, the development of radial cracks was constrained. Therefore the artificial lightweight aggregate manufactured in this study expected to be applicable to many fields such as construction and environmental usages. Also it is expected to contribute greatly to increase the recycling rate of reject ash and dredged soil.
In this paper, TiO2 is substituted as a nucleating agent in opaque glaze to produce nano-crystalline glaze with high hardness. The crystallization mechanism of glaze was calculated by non-isothermal thermal analysis by Differential Thermal Analysis (DTA), and the glaze was
heat treated at the crystallization temperature (Tp). In the case of glaze (88G20T), in which TiO2 was substituted by 20 wt% showed surface crystallization behaviors because the Avrami constant (n) was 1.18 and the activation energy (E) values were
747.0 kJ/mol at the crystallization temperature (Tp2). The microstructure of the glazes without heat-treatment showed that phase separation transferred from spinodal to nucleation-growth as TiO2 substitution increased. The size of droplets was nano-sized,
below 100 nm. The glazes heated at the crystallization temperature (Tp) and crystal size of several hundred nm to several μm was observed. The surface hardness of the crystalline glaze showed a high hardness of 6.74 GPa and the degree of crystallization was 47.5%
at 80G20T after heat treatment at Tp2 (1207 °C).
Artificial fine aggregates (denoted AFA) were fabricated using spent bleaching clay (denoted SBC) generated from processed vegetable oil and stone sludge (denoted SS) produced from crushed aggregate manufacturing materials for use as functional construction materials. Each raw material was crushed to particle size finer than 150 µm, and fine spherical pellets of approximately 1~4 mm in diameter were prepared by a pelletizing process. The physical properties of the AFA were measured with different types of sintering equipment. A new type of vertical furnace that sinters fine aggregates in a fluidized bed at high temperatures was designed and tested. AFA sintered in a rotary kiln at 1125 o C showed a bulk density of 1.5 g/cm 3 and a water absorption of 16%. AFA sintered in the vertical furnace at 1125 o C showed a bulk density of 1.9 g/cm 3 and water absorption of 8.5%. The bulk density of the AFA sintered in the vertical furnace showed a bulk density 27% higher and water absorption 47% lower than those of AFA sintered in the rotary kiln.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.