We demonstrated a high-sensitivity strain sensor based on an in-fiber Fabry-Perot interferometer (FPI) with an air cavity, which was created by splicing together two sections of standard single-mode fibers. The sensitivity of this strain sensor was enhanced to 6.0  pm/με by improving the cavity length of the FPI by means of repeating arc discharges for reshaping the air cavity. Moreover, such a strain sensor has a very low temperature sensitivity of 1.1  pm/°C, which reduces the cross sensitivity between tensile strain and temperature.

We demonstrated a unique rectangular air bubble by means of splicing two sections of standard single mode fibers together and tapering the splicing joint. Such an air bubble can be used to develop a promising high-sensitivity strain sensor based on Fabry-Perot interference. The sensitivity of the strain sensor with a cavity length of about 61 μm and a wall thickness of about 1 μm was measured to be up to 43.0 pm/με and is the highest strain sensitivity among the in-fiber FPI-based strain sensors with air cavities reported so far. Moreover, our strain sensor has a very low temperature sensitivity of about 2.0 pm/°C. Thus, the temperature-induced strain measurement error is less than 0.046 με/°C.

Micromanipulation and biological, material science, and medical applications often require to control or measure the forces asserted on small objects. Here, we demonstrate for the first time the microprinting of a novel fiber-tip-polymer clamped-beam probe micro-force sensor for the examination of biological samples. The proposed sensor consists of two bases, a clamped beam, and a force-sensing probe, which were developed using a femtosecond-laser-induced two-photon polymerization (TPP) technique. Based on the finite element method (FEM), the static performance of the structure was simulated to provide the basis for the structural design. A miniature all-fiber micro-force sensor of this type exhibited an ultrahigh force sensitivity of 1.51 nm μN−1, a detection limit of 54.9 nN, and an unambiguous sensor measurement range of ~2.9 mN. The Young’s modulus of polydimethylsiloxane, a butterfly feeler, and human hair were successfully measured with the proposed sensor. To the best of our knowledge, this fiber sensor has the smallest force-detection limit in direct contact mode reported to date, comparable to that of an atomic force microscope (AFM). This approach opens new avenues towards the realization of small-footprint AFMs that could be easily adapted for use in outside specialized laboratories. As such, we believe that this device will be beneficial for high-precision biomedical and material science examination, and the proposed fabrication method provides a new route for the next generation of research on complex fiber-integrated polymer devices.

A Mach-Zehnder interferometer based on a twin-core fiber was proposed and experimentally demonstrated for gas pressure measurements. The in-line Mach-Zehnder interferometer was fabricated by splicing a short section of twin-core fiber between two single mode fibers. A micro-channel was created to form an interferometer arm by use of a femtosecond laser to drill through one core of the twin-core fiber. The other core of the fiber was remained as the reference arm. Such a Mach-Zehnder interferometer exhibited a high gas pressure sensitivity of -9.6 nm/MPa and a low temperature cross-sensitivity of 4.4 KPa/°C. Moreover, ultra-compact device size and all-fiber configuration make it very suitable for highly-sensitive gas pressure sensing in harsh environments.

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