Improving product selectivity by controlling the spatial organization of functional sites at the nanoscale is a critical challenge in bifunctional catalysis. We present a series of composite bifunctional catalysts consisting of one‐dimensional zeolites (ZSM‐22 and mordenite) and a γ‐alumina binder, with platinum particles controllably deposited either on the alumina binder or inside the zeolite crystals. The hydroisomerization of n‐heptane demonstrates that the catalysts with platinum particles on the binder, which separates platinum and acid sites at the nanoscale, leads to a higher yield of desired isomers than catalysts with platinum particles inside the zeolite crystals. Platinum particles within the zeolite crystals impose pronounced diffusion limitations on reaction intermediates, which leads to secondary cracking reactions, especially for catalysts with narrow micropores or large zeolite crystals. These findings extend the understanding of the “intimacy criterion” for the rational design of bifunctional catalysts for the conversion of low‐molecular‐weight reactants.
The activity and selectivity of hydroisomerization of n-hexane over Pt/mordenite is strongly influenced by acid leaching. The activity increases and the selectivity changes to favor primary products. Leaching selectively modifies the mordenite structure, making more sites accessible for reaction and facilitating desorption of reaction products. It is argued that the activity of untreated mordenite is limited by mass transfer effects. These effects largely vanish after modification of the zeolite structure by generation of a 3-D micropore structure as well as mesopores. The alleviation of intracrystalline diffusion limitation is the major factor in activity enhancement after acid leaching of Pt/mordenite.
Maximizing the utilization of noble metals is crucial for applications such as catalysis. We found that the minimum loading of platinum for optimal performance in the hydroconversion of
n
-alkanes for industrially relevant bifunctional catalysts could be reduced by a factor of 10 or more through the rational arranging of functional sites at the nanoscale. Intentionally depositing traces of platinum nanoparticles on the alumina binder or the outer surface of zeolite crystals, instead of inside the zeolite crystals, enhanced isomer selectivity without compromising activity. Separation between platinum and zeolite acid sites preserved the metal and acid functions by limiting micropore blockage by metal clusters and enhancing access to metal sites. Reduced platinum nanoparticles were more active than platinum single atoms strongly bonded to the alumina binder.
In
this study, Pt nanoparticles on zeolite/γ-Al
2
O
3
composites (50/50 wt) were located either
in
the zeolite or
on
the γ-Al
2
O
3
binder, hereby varying the average distance (intimacy) between
zeolite acid sites and metal sites from “closest” to
“nanoscale”. The catalytic performance of these catalysts
was compared to physical mixtures of zeolite and Pt/γ-Al
2
O
3
powders, which provide a “microscale”
distance between sites. Several beneficial effects on catalytic activity
and selectivity for
n
-heptane hydroisomerization
were observed when Pt nanoparticles are located on the γ-Al
2
O
3
binder in nanoscale proximity with zeolite acid
sites, as opposed to Pt nanoparticles located inside zeolite crystals.
On ZSM-5-based catalysts, mostly monobranched isomers were produced,
and the isomer selectivity of these catalysts was almost unaffected
with an intimacy ranging from closest to microscale, which can be
attributed to the high diffusional barriers of branched isomers within
ZSM-5 micropores. For composite catalysts based on large-pore zeolites
(zeolite Beta and zeolite Y), the activity and selectivity benefitted
from the nanoscale intimacy with Pt, compared to both the closest
and microscale intimacies. Intracrystalline gradients of heptenes
as reaction intermediates are likely contributors to differences in
activity and selectivity. This paper aims to provide insights into
the influence of the metal–acid intimacy in bifunctional catalysts
based on zeolites with different framework topologies.
Liquid phase transmission electron microscopy (LP‐TEM) is a novel and highly promising technique for the in situ study of important nanoscale processes, in particular the synthesis and modification of various nanostructures in a liquid. Destabilization of the samples, including reduction, oxidation, or dissolution by interactions between electron beam, liquid, and sample, is still one of the main challenges of this technique. This work focuses on amorphous silica nanospheres and the phenomena behind their reshaping and dissolution in LP‐TEM. It is proposed that silica degradation is primarily the result of reducing radical formation in the liquid phase and the subsequent accelerated hydroxylation of the silica, while alterations in silica solid structure, pH, and oxidizing species formation had limited influence. Furthermore, the presence of water vapor instead of liquid water also results in degradation of silica. Most importantly however, it is shown that the addition of scavengers for reducing radicals significantly improved amorphous silica stability during LP‐TEM imaging. Devising such methods to overcome adverse effects in LP‐TEM is of the utmost importance for further development and implementation of this technique in studies of nanoscale processes in liquid.
Synthesis of supported nanoparticles with controlled size and uniform distribution is a major challenge in nanoscience, in particular for applications in catalysis. Cryo-electron tomography revealed with nanometer resolution the 3D distribution of phases present during nanoparticle synthesis via impregnation, drying, and thermal treatment with transition metal salt precursors. By conventional methods a nonuniform salt distribution led to clustered metal oxide nanoparticles (NiO, Co 3 O 4 ). In contrast, freezedrying restricted solution mobility during drying and a more uniform nanoparticle distribution was obtained. By this fundamental insight into catalyst preparation, controlled synthesis of supported catalysts was achieved in a way that is also applicable for other nanostructured materials.
Improving product selectivity by controlling the spatial organization of functional sites at the nanoscale is a critical challenge in bifunctional catalysis. We present a series of composite bifunctional catalysts consisting of one‐dimensional zeolites (ZSM‐22 and mordenite) and a γ‐alumina binder, with platinum particles controllably deposited either on the alumina binder or inside the zeolite crystals. The hydroisomerization of n‐heptane demonstrates that the catalysts with platinum particles on the binder, which separates platinum and acid sites at the nanoscale, leads to a higher yield of desired isomers than catalysts with platinum particles inside the zeolite crystals. Platinum particles within the zeolite crystals impose pronounced diffusion limitations on reaction intermediates, which leads to secondary cracking reactions, especially for catalysts with narrow micropores or large zeolite crystals. These findings extend the understanding of the “intimacy criterion” for the rational design of bifunctional catalysts for the conversion of low‐molecular‐weight reactants.
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