Direct functionalization of methane in natural gas remains a key challenge. We present a direct stepwise method for converting methane into methanol with high selectivity (~97%) over a copper-containing zeolite, based on partial oxidation with water. The activation in helium at 673 kelvin (K), followed by consecutive catalyst exposures to 7 bars of methane and then water at 473 K, consistently produced 0.204 mole of CHOH per mole of copper in zeolite. Isotopic labeling confirmed water as the source of oxygen to regenerate the zeolite active centers and renders methanol desorption energetically favorable. On the basis of in situ x-ray absorption spectroscopy, infrared spectroscopy, and density functional theory calculations, we propose a mechanism involving methane oxidation at Cu oxide active centers, followed by Cu reoxidation by water with concurrent formation of hydrogen.
Hydrogen spillover is the surface migration of activated hydrogen atoms from a metal catalyst particle, on which they are generated, onto the catalyst support. The phenomenon has been much studied and its occurrence on reducible supports such as titanium oxide is established, yet questions remain about whether hydrogen spillover can take place on nonreducible supports such as aluminium oxide. Here we use the enhanced precision of top-down nanofabrication to prepare controlled and precisely tunable model systems that allow us to quantify the efficiency and spatial extent of hydrogen spillover on both reducible and nonreducible supports. We place multiple pairs of iron oxide and platinum nanoparticles on titanium oxide and aluminium oxide supports, varying the distance between the pairs from zero to 45 nanometres with a precision of one nanometre. We then observe the extent of the reduction of the iron oxide particles by hydrogen atoms generated on the platinum using single-particle in situ X-ray absorption spectromicroscopy applied simultaneously to all particle pairs. The data, in conjunction with density functional theory calculations, reveal fast hydrogen spillover on titanium oxide that reduces remote iron oxide nanoparticles via coupled proton-electron transfer. In contrast, spillover on aluminium oxide is mediated by three-coordinated aluminium centres that also interact with water and that give rise to hydrogen mobility competing with hydrogen desorption; this results in hydrogen spillover about ten orders of magnitude slower than on titanium oxide and restricted to very short distances from the platinum particle. We anticipate that these observations will improve our understanding of hydrogen storage and catalytic reactions involving hydrogen, and that our approach to creating and probing model catalyst systems will provide opportunities for studying the origin of synergistic effects in supported catalysts that combine multiple functionalities.
Despite the large number of disparate approaches for the direct selective partial oxidation of methane, none of them has translated into an industrial process. The oxidation of methane to methanol is a difficult, but intriguing and rewarding, task as it has the potential to eliminate the prevalent natural gas flaring by providing novel routes to its valorization. This Review considers the synthesis of methanol and methanol derivatives from methane by homogeneous and heterogeneous pathways. By establishing the severe limitations related to the direct catalytic synthesis of methanol from methane, we highlight the vastly superior performance of systems which produce methanol derivatives or incorporate specific measures, such as the use of multicomponent catalysts to stabilize methanol. We thereby identify methanol protection as being indispensable for future research on homogeneous and heterogeneous catalysis.
In situ XAFS combined with UV-vis-near-IR spectroscopy are used to identify the active site in copper-loaded ZSM-5 responsible for the catalytic decomposition of NO. Cu-ZSM-5 was probed with in situ XAFS (i) after O(2) activation and (ii) while catalyzing the direct decomposition of NO into N(2) and O(2). A careful R-space fitting of the Cu K-edge EXAFS data is presented, including the use of different k-weightings and the analysis of the individual coordination shells. For the O(2)-activated overexchanged Cu-ZSM-5 sample a Cu.Cu contribution at 2.87 A with a coordination number of 1 is found. The corresponding UV-vis-near-IR spectrum is characterized by an intense absorption band at 22 700 cm(-1) and a relatively weaker band at 30 000 cm(-1), while no corresponding EPR signal is detected. Comparison of these data with the large databank of well-characterized copper centers in enzymes and synthetic model complexes leads to the identification of the bis(mu-oxo)dicopper core, i.e. [Cu(2)(mu-O)(2)](2+). After dehydration in He, Cu-ZSM-5 shows stable NO decomposition activity and the in situ XAFS data indicate the formation of a large fraction of the bis(mu-oxo)dicopper core during reaction. When the Cu/Al ratio of Cu-ZSM-5 exceeds 0.2, both the bis(mu-oxo)dicopper core is formed and the NO decomposition activity increases sharply. On the basis of the in situ measurements, a reaction cycle is proposed in which the bis(mu-oxo)dicopper core forms the product O(2) on a single active site and realizes the continuous O(2) release and concomitant self-reduction.
Using 27 Al MAS and 27 Al MQ MAS NMR, dealumination of zeolite H-Beta has been observed at specific T-positions in the framework. 27 Al MQ MAS NMR is able to resolve aluminum in the T1 and T2 positions from the other (T3 -T9) positions in the framework. A quantitative analysis of the 27 Al MQ MAS NMR spectra shows that aluminum atoms in positions T1 and T2 resist dealumination and do not adopt an octahedral oxygen coordination. Moreover, it is shown that a heat treatment of 450 °C of NH 4 -Beta gives a single type of fairly symmetric framework octahedral aluminum, which can be reconverted to framework tetrahedral aluminum by ammonia treatment. A more severe heat treatment (550 °C under steam) causes some of the tetrahedral framework aluminum atoms on positions T3-T9 to convert to at least two different types of octahedral aluminum that are connected to the framework. These sites are proposed to be different consecutive steps in the process of framework dealumination of zeolite Beta.
In the recent years methane has become increasingly abundant. However, transportation costs are high and methane recovered as side product is often flared rather than valorized. The chemical utilization of methane is highly challenging and currently mainly based on the cost-intensive production of synthesis gas and its conversion. Alternative routes have been discovered in academia, though high temperatures are mostly required. However, the direct conversion of methane to methanol is an exception. It can already be carried out at comparably low temperatures. It is challenging that methanol is more prone to oxidation than methane, which makes high selectivities at moderate conversions difficult to reach. Decades of research for the direct reaction of methane and oxygen did not yield a satisfactory solution for the direct partial oxidation toward methanol. When changing the oxidant from oxygen to hydrogen peroxide, high selectivities can be reached at rather low conversions, but the cost of hydrogen peroxide is comparably high. However, major advancements in the field were introduced by converting methane to a more stable methanol precursor. Most notable is the conversion of methane to methyl bisulfate in the presence of a platinum catalyst. The reaction is carried out in 102% sulfuric acid using SO as the oxidant. This allows for oxidation of the platinum catalyst and prevents the in situ hydrolysis of methyl bisulfate toward the less stable methanol. With a slightly different motif, the stepped conversion of methane to methanol over copper-zeolites was developed a decade ago. The copper-zeolite is first activated in oxygen at 450 °C, and then cooled to 200 °C and reacts with methane in the absence of oxygen, thus protecting a methanol precursor from overoxidation. Subsequently methanol can be extracted with water. Several active copper-zeolites were found, and the active sites were identified and discussed. For a long time, the process was almost unchanged. Lately, we implemented online steam extraction rather than off-line extraction with liquid water, which enables execution of successive cycles. While recently we reported the isothermal conversion by employing higher methane pressures, carrying out the process according to prior art only yielded neglectable amounts of methane. Using a pressure <40 bar methane gave higher yields under isothermal conditions at 200 °C than most yields in prior reports. The yield, both after high temperature activation and under isothermal conditions at 200 °C, increased monotonously with the pressure. With this account we show that the trend can be represented by a Langmuir model. Thus, the pressure dependence is governed by methane adsorption. We show that the isothermal and the high temperature activated processes have different properties and should be treated independently, from both an experimental and a mechanistic point of view.
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