The Final Treatment Centre (FTC) for Mochovce Nuclear Power Plant (NPP) have been designed for treatment and final conditioning of radioactive liquid and wet waste produced by named NPP equipped with Russian VVER-440 type of reactors. Treated wastes comprise radioactive concentrates, spent resin and sludge. VUJE Inc. as an experienced company in field of treatment of radioactive waste in Slovakia has been chosen as main contractor for technological part of FTC. During the realisation of project the future operator of Centre required the contractor to solve the treatment of wastes produced in the process of NPP A-1 decommissioning. On the basis of this requirement the project was modified in order to enable manipulations with waste products from A-1 NPP transported to Centre in steel drums. The initial project was prepared in 2003. The design and manufacture of main components were performed in 2004 and 2005. FTC civil works started in August 2004. Initial non-radioactive testing of the system parts were carried out from April to September 2006, then the tests of systems started with model concentrates and non-radioactive resins. After the processes evaluation the radioactive test performed from February 2007. A one-year trial operation of facility is planned for completion during 2007 and 2008. The company JAVYS, Inc. is responsible for radioactive waste and spent fuel treatment in the Slovak republic and will operate the FTC during trial operation and after its completion. This Company has also significant experience with operation of Jaslovske Bohunice Treatment Centre. The overall capacity of the FTC is 820 m3/year of concentrates and 40 m3/year of spent resin and sludge. Bituminization and cementation were provided as main technologies for treatment of these wastes. Treatment of concentrate is performed by bituminization on Thin Film Evaporator with rotating wiping blades. Spent resin and sludge are decanted, dried and mixed with bitumen in blade homogeniser. The bitumen product is discharged into 200dm3 steel drums. Drums with bitumen product or drums originated from A-1 NPP are loaded into Fibre Reinforced Concrete containers (FRC) and grouted with cement. Cement grout is prepared from the mixture of cement, additive and radioactive over-concentrate. By formulating the cement grout with evaporator concentrates the maximum radioactivity is fixed in cement matrix and volume of final waste product is minimized. A batch mixer with rotating blades is used to produce the cement grout. The grouted FRC containers are stored in the expedition hall and after 28 days of curing are transported to final disposal. After the start of routine operation, the FTC provides treatment for all liquid and wet LLW produced from the operation of the Mochovce NPP. The final product of the FTC is a FRC loaded with bitumen product in drums and filled with radioactive cement product. This container meets all limits for final disposal in the National Radioactive Waste Repository at Mochovce. This paper introducing the main parts of FTC and describes the technological procedures including the basic technological parameters for both used technologies, their working capacity and the overall waste flow. The evaluation of experience gained in the phases of Centre construction and commissioning and partially trial operation as well is a part of this paper (Evaluation of completion works process and time schedule, testing of systems using model media, radioactive testing and trial operation).
This paper deals with technologies used for decommissioning and decontamination of the A-1 Nuclear Power Plant in Slovakia and their comparison with advanced worldwide approaches. Present status and main results in the field of D&D of this first Czechoslovak NPP A-1 at Jaslovské Bohunice are described. NPP A-1 has one unit with reactor cooled by CO2 and moderated by heavy water. Plant was in operation from 1972 to 1977 and its final shutdown and closure were done due to relatively serious accident. The A-1 NPP Decommissioning Project – I. phase is performed at the present time and represents the most important project of NPP decommissioning in Central Europe. The main goal of the project is to achieve radiologically safe status of the NPP. It includes following activities: • conditioning, storage and disposal of liquid radioactive waste, solid and metallic radioactive waste, sludge and sorbents, • development, manufacture and verification of advanced methodologies and technologies for D&D of nuclear facilities, • decontamination of specified equipment and structures to reduce free activity, • technical support and preparation of following phases within the A-1 NPP overall decommissioning process. The project should give the complex solution of problems related to decommissioning and decontamination of NPPs in Slovakia. Verified methodology and technology should be used as a generic approach for decommissioning of the V-1, V-2 (Jaslovské Bohunice) and Mochovce Nuclear Power Plants as well as the other European NPPs with WWER reactors. Significant part of paper deals with following issues within D&D of the A-1 NPP: • computer aided technologies, • decontamination, • dismantling, demolishing and remote handling manipulators, • dosimetry measurements within D&D, • radioactive waste management. This paper also includes basic comparison with advanced worldwide approaches to decommissioning and decontamination mainly in USA, Japan and West Europe and the recommendations are done when it is possible. The comparison shows that trends in the field of D&D in the Slovak Republic are compatible and comparable with the most significant world trends. It is noted that some sorts of D&D technologies like for example telerobotic systems developed in the world are at the relatively higher technical level. Decommissioning technologies in Slovakia should be permanently improved on the base of experiences from home and abroad industry and from the real operation. It is supposed that after short time could be achieved technical level comparable with the best D&D robots and manipulators. A basic strategy of NPP decommissioning in the Slovak Republic is regulated by standards, which are in accordance with recommendations of international bodies like the International Atomic Energy Agency, European Commission, U.S. Nuclear Regulatory Commission, OECD Nuclear Energy Agency etc. In the field of NPP D&D the Slovak Republic co-operates with many international organizations and also with main active countries in D&D like Germany, France, Belgium, Great Britain, USA, Japan, Russian Federation, Hungary, Poland and Czech Republic. Intensive international co-operation at all levels has already been established at the present time.
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