The use of ontologies for information sharing is well documented in the literature, but the lack of a comprehensive and systematic methodology for constructing product ontologies has limited the process of developing ontologies for design artifacts. In this paper we introduce the Product Family Ontology Development Methodology (PFODM), a novel methodology to develop formal product ontologies using the Semantic Web paradigm. Within PFODM, Formal Concept Analysis (FCA) is used first to identify similarities among a finite set of design artifacts based on their properties and then to develop and refine a product family ontology using Web Ontology Language (OWL). A family of seven one-time-use cameras is used to demonstrate the steps of the PFODM to construct such an ontology. The benefit of PFODM lies in providing a systematic and consistent methodology for constructing ontologies to support product family design. The resulting ontologies provide a hierarchical conceptual clustering of related design artifacts, which is particularly advantageous for product family design where parts, processes, and most important, information is intentionally shared and reused to reduce complexity, lead-time, and development costs. Potential uses of the resulting ontologies and FCA representations within product family design are also discussed.
A flexible information model for systematic development and deployment of product families during all phases of the product realization process is crucial for product-oriented organizations. In current practice, information captured while designing products in a family is often incomplete, unstructured, and is mostly proprietary in nature, making it difficult to index, search, refine, reuse, distribute, browse, aggregate, and analyze knowledge across heterogeneous organizational information systems. To this end, we propose a flexible knowledge management framework to capture, reorganize, and convert both linguistic and parametric product family design information into a unified network, which is called a networked bill of material~NBOM! using formal concept analysis~FCA!; encode the NBOM as a cyclic, labeled graph using the Web Ontology Language~OWL! that designers can use to explore, search, and aggregate design information across different phases of product design as well as across multiple products in a product family; and analyze the set of products in a product family based on both linguistic and parametric information. As part of the knowledge management framework, a PostgreSQL database schema has been formulated to serve as a central design repository of product design knowledge, capable of housing the instances of the NBOM. Ontologies encoding the NBOM are utilized as a metalayer in the database schema to connect the design artifacts as part of a graph structure. Representing product families by preconceived common ontologies shows promise in promoting component sharing, and assisting designers search, explore, and analyze linguistic and parametric product family design information. An example involving a family of seven one-time-use cameras with different functions that satisfy a variety of customer needs is presented to demonstrate the implementation of the proposed framework.
Product customization is a value-added activity that can significantly increase sales by increasing customer satisfaction. Many companies are using product platforms to increase product variety and customization while reducing development costs and time-to-market. While flooding the market with a variety of products may satisfy some customers by providing a substitute for customization, variety is not customization. This subtle, yet important, distinction between variety and customization motivates the need for investigating technologies to facilitate customer involvement during the product realization process, and our focus in this paper is on web-based platform customization strategies enabled by recent advances in information technology. Towards that end, we describe the development of an interactive web-based platform customization framework as an extension of product family design and present a prototype that has been created as part of on-going research with a company that produces customized refiner plates for pulp and paper processing. While the utility of the proposed web-based framework is demonstrated in the context of customizing a refiner plate design, the proposed framework is applicable to a variety of engineered products and enhances customer interaction during the product realization process while reducing design and manufacturing lead-time for custom orders.
Many of today’s manufacturing companies are using platform-based product development to realize families of products with sufficient variety to meet customers’ demands while keeping costs relatively low. The challenge when designing or redesigning a product family is in resolving the tradeoff between product commonality and distinctiveness. Several methodologies have been proposed to redesign existing product families; however, a problem with most of these methods is that they require a considerable amount of information that is not often readily available, and hence their use has been limited. In this research, we propose a methodology to help designers during product family redesign. This methodology is based on the use of a genetic algorithm and commonality indices - metrics to assess the level of commonality within a product family. Unlike most other research in which the redesign of a product family is the result of many human computations, the proposed methodology reduces human intervention and improves accuracy, repeatability, and robustness of the results. Moreover, it is based on data that is relatively easy to acquire. As an example, a family of computer mice is analyzed using the Product Line Commonality Index. Recommendations are given at the product family level (assessment of the overall design of the product family), and at the component level (which components to redesign and how to redesign them). The methodology provides a systematic methodology for product family redesign.
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