The digging resistance in a normal state is the key to excavator design and automated excavation. It is difficult to accurately predict, simulate, or directly measure the digging resistance in a normal state due to uncertainties in the soil properties and excavation parameters. In this paper, a research idea is proposed that uses the working device as the entry point to indirectly calculate the digging resistance in a normal state by measuring the motion parameters and the cylinder pressure intensity. Based on the rule of combination for spatial force systems, a method for combining and projecting the system of the digging resistance is proposed in which the system is projected as six parts, and the tangential force, normal force, and bending moment in the plane of symmetry of the working device are the objects of the solution to avoid redundant equations. Based on kinematics and dynamics models of the excavator and the force and moment equilibrium conditions of the working device, equations for the active-side calculation of the incomplete digging resistance are derived. Based on these equations, the motion parameters of the working device and data on the cylinder pressure intensity obtained by measurement are used to calculate the incomplete digging resistance. The validation scheme and process proposed use the incomplete digging resistance as the external load to obtain the simulated stress of the working device through transient analysis. The simulated stress and the measured stress corresponding to the position of the measurement point are extracted and compared. The results show that there is a difference in the size of the numerical value between the simulated and measured stress, but the variation law is highly consistent, which validates the calculation method. In this paper, an active-side calculation method is provided for the incomplete digging resistance in a normal state without considering the soil-tool interaction relationships, which lays a theoretical foundation for the study of the digging resistance characteristics in a normal state, as well as excavator design and automated excavation.
In order to more accurately analyze the dynamic characteristics of the working device of the hydraulic excavator. The load changes on the two digging trajectories were calculated and analyzed by using the limit digging force model and the theoretical digging force model, respectively. The rigid-flexible coupling model of the working device was established in ADAMS. Taking the limit digging force (LDF) and the theoretical digging force (TDF) as the external load of the working device, the dynamic simulation of the hinge force of the working device in the two trajectories was carried out, and the structural strength analysis of the bucket was carried out by using ANSYS. The results show that the tangential force of the LDF is generally larger than that of the TDF, the hinge point force of the working device changes dynamically with the external load of the tooling, and the influence of the LDF on the hinge point force is greater than that of the TDF. When the LDF is taken as the external load, the structural strength of the bucket meets the operational requirements.
In this work, a cation glucoside (CG) was synthesized with glucose and glycidyl trimethyl ammonium chloride (GTA) and used as montmorillonite (MMT) swelling inhibiter. The inhibition of CG was investigated by MMT linear expansion test and mud ball immersing test. The results showed that the CG has a good inhibition to the hydration swelling and dispersion of MMT. Under the same condition, the linear expansion rate of MMT in CG solution is much lower that of methylglucoside and the hydration expansion degree of the mud ball in the CG solution was significantly inhibited. The characterizations of physic-chemical properties of particle, analysized by thermogravimetric analysis and scanning electron microscopy, revealed that CG play great role to prevent water from absorb and keep MMT in large particle size.
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