Aerogels offer a potential alternative to noble metals that could reduce both the cost and environmental impact associated with catalytic converter production. The environmental impact of the production of aerogel catalysts could be further reduced by using a rapid supercritical extraction (RSCE) technique, which reduces the time and solvent waste associated with aerogel preparation. Alumina aerogels, which have shown activity in catalyzing exhaust processing reactions, were prepared using an epoxide-assisted gelation technique with RSCE processing in a contained mold in a hydraulic hot press. Samples were characterized by FTIR, XRD, SEM, EDX, nitrogen adsorption porosimetry and pycnometry. Solvent characterization by GC-MS headspace analysis shows that excess propylene oxide and chloropropanol products of an irreversible epoxide ring-opening reaction are present in the alumina gel following gelation, but can be removed via solvent exchange. Alumina aerogels with surface areas as high as 790 m 2 /g and bulk densities as low as 0.05 g/mL were prepared. Preliminary characterization of these aerogels, utilizing a catalytic test bed and a simulated emissions gas blend, demonstrates that they have moderate ability for removal of hydrocarbons, carbon monoxide and nitrogen oxide.
Studies of high-water-content fuels (a.k.a, wet fuels) have demonstrated that, under proper conditions, stable combustion can be achieved at very high water concentrations. Stable spray flames of wet fuels have been attained with fuel/water mixtures having stoichiometric adiabatic flame temperatures as low as 251 °C. In this study we investigate low-volatility wet fuels, using glycerol as the fuel, and ethanol as a stabilization additive. This study expands on previous work by determining the minimum amount of ethanol that needs to be added to a glycerol/water mixture to produce a stable flame and by investigating the spray dynamics and structure for these fuels, to delineate the mechanism of ignition and to understand how ethanol alters the vaporization behavior, droplet breakup, and spray dynamics. Detailed 2-D velocity, Sauter mean diameter (SMD), 2-D flux, and number concentration measurements were performed with a Phase Doppler Particle Analyzer (PDPA) in sprays of three fuel/water mixtures: a) 30% glycerol/70% water, b) 30% glycerol/10% ethanol/60% water, and c) the same mixture as b) but in a combusting spray. All percentages are by weight. Results show that the addition of ethanol to the glycerol/water mixture turns the hollow cone spray pattern into a narrow full cone pattern, leading to recirculation of fine droplets in the region just downstream of the nozzle, which is essential to ignition. The high concentration of fine droplets, along with the high vapor pressure and high activity coefficient of ethanol leads to extremely rapid vaporization of ethanol in the inner recirculation zone. The combustion of the ethanol raises the temperature in this region, while the swirling flow brings heat
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