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The Small Punch Test (SPT) is a miniaturized test to characterize the mechanical properties of the materials. The load-displacement curve obtained by this test does not directly provide the material parameters, and linear correlations between data obtained from SPT curve and each mechanical property are necessary. The main difficulty of these correlation methods is the high level of scattering showed when analyzing a wide set of materials in the same study.In this paper, a finite element analysis focused on steel alloys was performed to understand the specimen behavior in the early stages of the SPT. Present methods to correlate the material yield strength with the data obtained from the SPT curve were also analyzed via this FEM study to discover the meaning of the current correlation scattering for this mechanical property. This numerical research also proved the accuracy of the proposed correlation method for the yield strength via the SPT. The maximum slope of zone I (Slope ini ) of the SPT curve showed an accurate correlation with this mechanical property.Focusing on steel alloys, experimental tensile tests and SPT's were performed to validate the numerical analysis and to demonstrate the suitability of the proposed Slope ini versus yield strength correlation method.

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Cold expansion technology is a cold-forming process widely used in aeronautics to extend the fatigue life of riveted and bolted holes. During this process, an oversized mandrel is pushed through the hole in order to yield it and generate compressive residual stresses contributing to the fatigue life extension of the hole. In this paper, a parametric analysis of the mandrel geometrical data (inlet angle straight zone length and diametric interference) and their influence on the residual stresses was carried out using a finite element method (FEM). The obtained results were compared with the conclusions presented in a previous parametric FEM analysis on the influence of the swage geometry in a swaging cold-forming process of gun barrels. This process could be considered, in a simplified way, as a scale-up of the cold expansion process of small holes, and this investigation demonstrated the influence of the diameter ratio (K) on the relation between the mandrel or swage geometry and the residual stresses obtained after the cold-forming process.

How to cite:Chica, J.C. Díez, P.M.B., Calzada, M.P. 2018. Development of an improved correlation method for the yield strength of steel alloys in the small punch test. Ubiquity Proceedings, 1(S1): 12 DOI: https://doi. Abstract:The Small Punch Test (SPT) is a miniaturized test to characterize the mechanical properties of the materials. The load-displacement curve obtained by this test does not directly provide the material parameters, and linear correlations between data obtained from SPT curve and each mechanical property are necessary. The main difficulty of these correlation methods is the high level of scattering showed when analyzing a wide set of materials in the same study. In this paper, a finite element analysis focused on steel alloys was performed to understand the specimen behavior in the early stages of the SPT. Present methods to correlate the material yield strength with the data obtained from the SPT curve were also analyzed via this FEM study to discover the meaning of the current correlation scattering for this mechanical property. This numerical research also proved the accuracy of the proposed correlation method for the yield strength via the SPT. The maximum slope of zone I (Slopeini) of the SPT curve showed an accurate correlation with this mechanical property. Focusing on steel alloys, experimental tensile tests and SPT's were performed to validate the numerical analysis and to demonstrate the suitability of the proposed Slopeini versus yield strength correlation method.

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No abstract

Cold expansion technology is an extended method used in aeronautics to increase fatigue life of holes and hence extending inspection intervals. During the cold expansion process, a mechanical mandrel is forced to pass along the hole generating compressive residual hoop stresses. The most widely accepted geometry for this mandrel is the tapered one and simpler options like balls have generally been rejected based on the non-conforming residual hoop stresses derived from their use. In this investigation a novelty process using multiple balls with incremental interference, instead of a single one, was simulated. Experimental tests were performed to validate the finite element method (FEM) models and residual hoop stresses from multiple balls simulation were compared with one ball and tapered mandrel simulations. Results showed that the use of three incremental balls significantly reduced the magnitude of non-conforming residual hoop stresses and the extension of these detrimental zone.