This study shows a multilayer system based on samarium compounds as a corrosion inhibitor and a continuous SiO2 layer by atmospheric pressure plasma jet (APPJ) as a protective barrier for aluminim alloy AA3003. One of the main advantages of this new coating is that it does not require vacuum chambers, which makes it easy to incorporate into production lines for automotive and aeronautical components, etc. The deposit of samarium corrosion inhibitor was carried out by two methods for comparison, the immersion method and a novel method to deposit corrosion inhibitor by APPJ. The multilayer system generated was homogeneous, continuous, adherent, and dense. The electrochemical behavior shows that the samarium compound was completely oxidized on coatings by the immersion method and favors corrosion. The APPJ deposition method shows a protective behavior against corrosion by both samarium compounds and silica depositions. XPS analyses show that the amount of Sm(OH)3 increases by the APPJ method compared with the immersion method since the spectrum of O1s is mainly controlled by OH. It was determined that the best processing times for the electrochemical study of the multilayer system were 40 min for the immersion method and 30 s for the APPJ method for the layer of corrosion inhibitor. In the case of the SiO2 barrier layer by APPJ, the best time was 60 s of exposure to the plasma jet and this coating could reduce the corrosion of AA3003 by 31.42%.
The formation of cerium hydroxide was studied, and its capacity as a corrosion inhibitor on aluminum substrates was evaluated. These particles were deposited by immersing the substrate in a bath with cerium nitrate and hydrogen peroxide. Four different immersion times were used to determine the differences in behavior from low concentrations to an excess of particles on the surface. The coatings were analyzed morphologically by scanning electron microscope (SEM) and optical microscope, and chemically by energy dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). Electrochemical corrosion analysis was studied using cyclic potentiodynamic polarization (CPP), electrochemical impedance spectroscopy (EIS), and electrochemical noise (EN). The results show that for 2 and 5 min of immersion, there was corrosion inhibition caused by the presence of cerium Ce3+ in the coating, but with excess cerium hydroxide particles, corrosion was favored. The presence of cerium particles favors corrosion at 30 s of immersion. This is the same case at 60 min, where corrosion was favored by the excess of Ce4+ particles on the surface.
The lifetime of mirrors in outdoor conditions is crucial in the correct operation of any concentrating solar power (CSP) installation. In this work, the corrosion behavior of two types of metallized surfaces was studied. The first was made of a flexible polymer having a deposited reflective silver metallic film. The second was made of the same surface type with a dielectric SiO2 protection coating by an atmospheric pressure plasma jet. Polycarbonate sheets were used as substrates on which metallic silver was deposited by the Dynamic Chemical Deposit technique. This electroless technique allowed producing the mirror finishing under environmental conditions by sequentially spraying; as aerosols projected towards the substrate surface, the activation and reducing-oxidizing solutions with rinsing after each one. The silver coatings were about 100 nm thick. Environmental and accelerated weathering degradation and salt and sulfide fogs were carried out. XPS analyses show that the corrosion products formed were Ag2S, AgCl, and Ag2O. It was observed that the tarnishing was initiated locally by the formation of Ag2S columns as eruptions on the surface. Subsequently, the ions diffused through the protective layer and into the silver reflective layer, chemically reacting with the silver. The main atmospheric agents were H2S, chloride particles, and HCl. High reflectance was initially obtained of about 95%. The obtained results suggest mechanisms for the degradation of exposed silver surfaces to moisturized atmospheres with corrosive compounds.
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