Three-dimensional (3-D) finite-element thermal-stress models have been developed to predict temperature, distortion, and residual stress in the mold of continuous casters of thin steel slabs, comparing both funnel-shaped and parallel molds. The mold shape and high casting speed leads to higher mold temperatures and shorter mold life than in conventional slab casters. This study investigates heat flux and the effects of mold shape on distortion and cracking of the thin-slab mold. In Part I of this twopart article, mold wall temperatures measured in the plant were analyzed to determine the corresponding heat-flux profiles in thin-slab molds. This data was then used in an elastic-visco-plastic analysis to investigate the deformation of the molds in service for the two different mold shapes. The model predictions of temperature and distortion during operation match plant observations. During operation, the hot-face temperature reaches 580 ЊC and heat flux varies from 7 to 4.5 MW/m 2 when casting at 3.6 m/min. The copper plates bend toward the steel, with a maximum outward distortion of about 0.3 mm. This occurs just above the center of the wide faces and is smaller than the distortion of a conventional slab mold. JOONG KIL PARK, Graduate Student, and INDIRA V. mity of heat transfer, with resulting improvements in mold SAMARASEKERA, Professor, are with the Department of Metals and life and reduction in sticking corner breakouts. Materials Engineering, University of British Columbia, Vancouver, Ozgu [4] instrumented a slab mold to measure a wide range BC, Canada V6T 1Z4. Contact
The formation of cracks in a funnel mold of thin-slab casting is investigated using metallographic studies and mathematical models. In Part II of this two-part article on thin-slab casting molds, short longitudinal cracks near the meniscus region of a thin-slab funnel mold are studied metallurgically. X-ray analyses revealed the formation of Cu-Zn brass on the copper matrix at high temperature where the crack initiated. Heat-transfer and thermal-elastic-viscoplastic stress models described in Part I are applied to investigate the temperature and stress fields associated with the cracks. Large cyclic inelastic strains were found in the funnel transition region just below the meniscus due to the slightly higher temperature at that location. The cracks then appear to have propagated by thermal fatigue caused by major level fluctuations at transitions. The stress and strain predictions suggest cycles to failure for molds for various hot-face temperatures.
I. BACKGROUNDis fully closed. Won et al., [2] using a two-dimensional (2-D) coupled thermo-elasto-plastic finite-element model of con-JOONG KIL PARK, Graduate Student, and INDIRA V.Most previous research has focused on conventional cast-SAMARASEKERA, Professor, are with the Department of Metals and ing, which has relatively lower mold temperatures due to
The effect of boron (B) precipitation behavior on the hot ductility of B containing steel was investigated. Hot ductility of B containing steel was sensitive to the cooling rate (CR) in the range of 1 to 20 K/s (1 to 20°C/s), whereas that of B-free steel showed little change with CR. Increased CR causes deepening and widening of the ductility trough in B containing steel. Particle tracking autoradiography (PTA) analysis and transmission electron microscope (TEM) image of the samples show that boron nitride (BN) particles form along prior austenite grain boundaries, and that as CR increases, these particles become smaller and more numerous. This increase in the number of small BN precipitates may promote intergranular fracture, leading to a decrease in hot ductility in the lower austenite temperature region (1173 to 1273 K (900 to 1000°C)). Furthermore, the formation of filmlike ferrite at~1123 K (850°C) causes a decrease in the hot ductility of this steel regardless of B addition and CR.
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