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The effect of a unique layered microstructure consisting of duplex-like region and equiaxed γ grains (γ bands) on the fatigue properties of Ti-48Al-2Cr-2Nb alloy bars fabricated by electron beam melting (EBM) at an angle (θ) of 90° between the building direction and cylinder (loading) axis was investigated focusing on the layered microstructure and test temperature. We found the room temperature (RT) fatigue strength of the alloy bars fabricated at θ = 90° is higher than that of the bars fabricated at θ = 0°. Moreover, it is comparable to that of the cast alloys with hot isostatic pressing (HIP) treatment in low-cycle fatigue life region, even without HIP treatment. The high fatigue strength of the bars at RT is attributed to the γ band, which acts as a resistance for crack propagation directed perpendicular to the γ band. On the other hand, the fatigue strength of the bars at θ = 90° is lower than that of the bars at θ = 0° in low-cycle fatigue life region at 1023 K. This is because the γ bands dose not act as a resistance for crack propagation at 1023 K. Although the bars at θ = 90° exhibits low fatigue strength in the region at 1023 K, that value is comparable to that of HIP-treated cast alloys due to the fine grain size, which is one of the features for the alloys fabricated by the EBM.

In the present study, effects of heat treatment on microstructures and tensile properties of the cylindrical bars of Ti-48Al-2Cr-2Nb (at.%) alloy with unique layered microstructure consisting of equiaxed γ grains region (γ band) and duplex-like region fabricated by electron beam melting (EBM) were investigated. We found that it is possible to control width of the γ bands (Wγ) by heat treatments at 1100°C and 1190°C. The Wγ increases with decreasing heat treatment temperature. The bars heat-treated at 1190°C exhibit high elongation of 2.9% at room temperature (RT) with maintaining high strength. The RT elongation increases with increasing the Wγ because of increasing deformable regions. In contrast, the RT elongation of the bars decreases with increasing the Wγ when Wγ is very large. This is because the large γ band leads intergranular fracture. These results indicate that there is appropriate width for the γ band to obtain excellent tensile properties at RT.

Selective laser melting (SLM) is widely used for the additive manufacturing (AM) of metal components, which can produce net shape complex geometries. Novel titanium alloy/bioactive glass composites were successfully fabricated via SLM method for biomedical applications. The fabricated composites contained a Ti 5 Si 3 phase, which resulted from the reaction between the titanium alloy and the bioactive glass. The phase can improve the bonding strength between composite and bone. Additionally, the remained amorphous bioactive glass phase could improve bioactivity. The present study opens a new avenue for developing new titanium alloy/bioactive glass composites with optimal bioactivity and bonding strength with the bone.

A spinal cage is one of the primary spinal devices used for the treatment of spinal diseases such as lumbar spondylolisthesis. Since it is set in the intervertebral space that causes instability to promote the fusion of the adjacent vertebral bodies, it requires the early induction of healthy bones. For this reason, in most cases, an autogenous bone extracted from the patient's ilium is implanted in the interior of the cage to stimulate bone formation. However, collecting autogenous bone involves secondary surgery and several clinical problems such as pain in the part from which it is collected. Additionally, the effect of the autogenous bone graft itself has not been sufficiently studied yet. Moreover, the mechanical functions of trabecular bones in a vertebral body are governed by the anisotropic structure of the trabeculae and the preferential orientation of the apatite/collagen in a trabecula with respect to the principal stress. Despite this fact, after the implantation of the cage, the mass of the bones is evaluated with soft X-ray photography, which does not guarantee an accurate measurement of bone functions. In this study, the effect of the autogenous bone graft on the spinal cage was verified based on structural anisotropy of trabecular bones and the preferential orientation of apatite/collagen in a trabecula using sheep. The autogenous bone graft demonstrated a significant effect on the increase of bone mass and anisotropy of the trabecular structure. However, compared to the trabecular anisotropy of normal parts, the anisotropy of the trabecular structure and apatite c-axis orientation of the parts with autogenous bone graft were considerably lower, indicating a minimal effect of the autogenous bone graft. Therefore, it was suggested that early stabilization of the spinal cage requires another strategy that rapidly forms the unique hierarchical anisotropic structure of trabecular bones.