Four different types of chitosan-based nanocomposite films were prepared using a solvent-casting method by incorporation with four types of nanoparticles, that is, an unmodified montmorillonite (Na-MMT), an organically modified montmorillonite (Cloisite 30B), a Nano-silver, and a Ag-zeolite (Ag-Ion). X-ray diffraction patterns of the nanocomposite films indicated that a certain degree of intercalation was formed in the nanocomposite films, with the highest intercalation in the Na-MMT-incorporated films followed by films with Cloisite 30B and Ag-Ion. Scanning electron micrographs showed that in all of the nanocomposite films, except the Nano-silver-incorporated one, nanoparticles were dispersed homogeneously throughout the chitosan polymer matrix. Consequently, mechanical and barrier properties of chitosan films were affected through intercalation of nanoparticles, that is, tensile strength increased by 7-16%, whereas water vapor permeability decreased by 25-30% depending on the nanoparticle material tested. In addition, chitosan-based nanocomposite films, especially silver-containing ones, showed a promising range of antimicrobial activity.
Concerns on environmental waste problems caused by non-biodegradable petrochemical-based plastic packaging materials as well as the consumer's demand for high quality food products has caused an increasing interest in developing biodegradable packaging materials using annually renewable natural biopolymers such as polysaccharides and proteins. Inherent shortcomings of natural polymer-based packaging materials such as low mechanical properties and low water resistance can be recovered by applying a nanocomposite technology. Polymer nanocomposites, especially natural biopolymer-layered silicate nanocomposites, exhibit markedly improved packaging properties due to their nanometer size dispersion. These improvements include increased modulus and strength, decreased gas permeability, and increased water resistance. Additionally, biologically active ingredients can be added to impart the desired functional properties to the resulting packaging materials. Consequently, natural biopolymer-based nanocomposite packaging materials with bio-functional properties have a huge potential for application in the active food packaging industry. In this review, recent advances in the preparation of natural biopolymer-based films and their nanocomposites, and their potential use in packaging applications are addressed.
Polylactide (PLA) films were prepared by the thermocompression and solvent-casting methods, and selected properties, such as the mechanical, water-vaporbarrier, thermal, and thermomechanical properties, were tested. The solvent-cast films contained 13.7% solvent, which functioned as a plasticizer, as evidenced by the results of the measurements of dry matter and thermogravimetric analysis as well as dynamic mechanical analysis. The PLA films prepared by the thermocompression method were strong and brittle, with maximum tensile strength ( max ) and maximum elongation at break ( max ) values of 44.0 Ϯ 2.2 MPa and 3.0 Ϯ 0.1%, respectively; however, the solvent-cast films were more ductile, with max and max values of 16.6 Ϯ 1.0 MPa and 203.4 Ϯ 20.8%, respectively. The water vapor permeability of the PLA films was lower than that of plastic films such as low-density polyethylene and high-density polyethylene but higher than that of commonly used biopolymer films. In addition, both types of tested PLA films were water-resistant and not soluble in water. The thermocompressed films showed higher thermal stability than the solvent-cast films.
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