Phosphorus-doped ordered mesoporous carbons (POMCs) with different lengths were synthesized using a metal-free nanocasting method of SBA-15 mesoporous silica with different sizes as template and triphenylphosphine and phenol as phosphorus and carbon sources, respectively. The resultant POMC with a small amount of P doping is demonstrated as a metal-free electrode with excellent electrocatalytic activity for oxygen reduction reaction (ORR), coupled with much enhanced stability and alcohol tolerance compared to those of platinum via four-electron pathway in alkaline medium. Interestingly, the POMC with short channel length is found to have superior electrochemical performances compared to those with longer sizes.

Ordered uniform porous carbon frameworks showing interesting morphology variations were synthesized against removable colloidal silica crystalline templates through simply altering acid catalyst sites for acid-catalyzed polymerization. These highly ordered uniform porous carbons as a catalyst supporter resulted in much improved catalytic activity for methanol oxidation in a fuel cell.

Carbon capsules with hollow core/mesoporous shell (HCMS) structures have been synthesized (see Figure for schematic) for the first time using solid core/mesoporous shell (SCMS) silica spheres as templates. The capsules have bimodal pore systems consisting of a uniform, tunable, hollow macroscopic core and a mesoporous shell, thus leading to a great variety of possible applications.

Nanostructured porous carbon materials have diverse applications including sorbents, catalyst supports for fuel cells, electrode materials for capacitors, and hydrogen storage systems. When these materials have hierarchical porosity, interconnected pores of different dimensions, their potential application is increased. Hierarchical nanostructured carbons (HNCs) that contain 3D-interconnected macroporous/mesoporous and mesoporous/microporous structures have enhanced properties compared with single-sized porous carbon materials, because they have improved mass transport through the macropores/mesopores and enhanced selectivity and increased specific surface area on the level of fine pore systems through mesopores/micropores. The HNCs with macro/mesoporosity are of particular interest because chemists can tailor specific applications through controllable synthesis of HNCs with designed nanostructures. An efficient and commonly used technique for creating HNCs is "nanocasting", a technique that first involves the creation of a sacrificial silica template with hierarchical porous nanostructure and then the impregnation of the silica template with an appropriate carbon source. This is followed by carbonization of the filled carbon precursor, and subsequent removal of the silica template. The resulting HNC is an inverse replica of its parent hierarchical nanostructured silica (HNS). Through such nanocasting, scientists can create different HNC frameworks with tailored pore structures and narrow pore size distribution. Generally, HNSs with specific structure and 3D-interconnected porosity are needed to fabricate HNCs using the nanocasting strategy. However, how can we fabricate a HNS framework with tailored structure and hierarchical porosity of meso-macropores? This Account reports on our recent work in the development of novel HNCs and their interesting applications. We have explored a series of strategies to address the challenges in synthesis of HNSs and HNCs. Through careful control of experimental parameters, we found we could readily create new HNSs and HNCs with tailored structure and hierarchical porosity. In this Account, we describe the applications of the HNCs in low-temperature fuel cells, in Li ion batteries, in quantum-dot-sensitized solar cells (QDSSCs) and as hydrogen storage materials. Fuel cell and QDSSC polarization performance data reveal that both the ordered HNC and spherical HNC with uniform macro- and mesoporosity demonstrate superior catalyst support effect and considerably enhanced photovoltaic performance due to their incredible structural characteristics. For hydrogen and lithium storage applications, primary experimental results show that spherical HNCs with uniform macroporous core/mesoporous shell and ordered HNC are highly beneficial in terms of a high hydrogen (or Li) uptake, good rate capability and excellent cycling retainability. These data suggest that the innovative HNCs with tailored nanostructure may find promising applications in the rapid and efficient storage of hydrogen (or Li).

A highly active nano black TiO2 photocatalyst with Pt as a co-catalyst for visible light-assisted hydrogen production from methanol–water is prepared by controlled magnesiothermic treatment in a H2/Ar atmosphere.

Ordered uniform porous carbon frameworks with pore sizes in the range of 10 to ∼1000 nm were synthesized against removable colloidal silica crystalline templates by carbonization of phenol and formaldehyde as a carbon precursor. The porous carbons were used as supports for a Pt(50)−Ru(50) alloy catalyst to study their supporting effect on the anodic performance of the catalyst in a direct methanol fuel cell (DMFC). The use of the ordered uniform porous carbons resulted in much improved catalytic activity for methanol oxidation in the fuel cell probably due to their high surface areas, large pore volumes, and three-dimensionally interconnected uniform pore structures, which allow a higher degree of dispersion of the catalysts and efficient diffusion of reagents. In general, the smaller the pore sizes in the porous carbons were, the better the catalytic activity for methanol oxidation was. In addition, as pore sizes are getting smaller, the structural integrity with good pore interconnection seems to be getting more important for the catalytic oxidation of methanol. Among the porous carbons studied in this work, the one with about 25 nm in pore diameter (PtRu−C-25) showed the highest performance with power densities of ∼58 and ∼167 mW/cm2 at 30 and 70 °C, respectively. These values roughly correspond to ∼70 and ∼40% increase as compared to those of a commercially available Pt−Ru alloy catalyst (E-TEK), respectively.

It has been long thought that Fe-N-C structure, where Fe is bonded with an electronegative heteroatom N, plays a key role as nonprecious metal catalyst for oxygen reduction reaction (ORR) in fuel cells. However, electrocatalytic activity of Fe bonded with electropositive heteroatom P has never been considered for ORR. Herein we report the electrocatalytic activity for ORR of new Fe-P-C.

A simple and efficient approach has been developed for synthesis of carbon-supported Pt nanoparticles (NPs) that combines homogeneous deposition (HD) of Pt complex species through a gradual increase of pH realized by in situ hydrolysis of urea and subsequent uniform reduction by ethylene glycol (EG) in a polyol process, giving control over the size and dispersion of Pt NPs. With increasing amount of urea in the starting Pt salt aqueous solution, the size of Pt complex species decreases and so does that of the metallic Pt NPs. The decrease in size of the Pt species is likely attributable to two determining factors: the steric contraction effect and the electrostatic charge effect. The excellent electrocatalysis ability of the Pt catalysts produced by HD-EG is demonstrated through the determination of electrochemical surface area and fuel-cell polarization performance. The Pt NPs deposited on Vulcan XC-72 (VC) carbon black by the HD-EG strategy show smaller size with more uniform dispersion, higher Pt utilization efficiency, and considerably improved fuel-cell polarization performance compared with the Pt NPs prepared by conventional sodium borohydride reduction or by a microwave-assisted polyol approach. Particularly important and significant is that this HD-EG method is very efficient for the synthesis of high Pt loading catalysts with tunable NP size and uniform particle dispersion. A high metal loading catalyst such as Pt(60 wt %)/VC fabricated by the HD-EG method outperforms ones with mid-to-low metal loadings (i.e., 40 and 20 wt %), even at a very low catalyst loading of 0.2 mg of Pt cm(-2) at the cathode, which is for the first time reported for the VC-supported Pt catalysts.