This paper approaches the energy transition towards decarbonization and lower primary energy use in the steel and glass industries through the exploitation of radiant waste heat. In contrast with exhaust gases heat recovery, radiant waste heat has typically not been used. This energy waste is found in energy intensive processes in which high temperatures are reached. For instance, in the steel making process, the cast steel is red hot and emits a considerable amount of radiant energy. In this paper the conceptual design of a radiant heat capturing device is presented. This device enables the recovery of currently unused energy while solving the radiative emission-related problems. The achieved design gets to an optimized solution regarding view factors and optical properties of the involved surfaces. In this research work, those factors are optimized to maximize the amount of heat recovered by the presented device. Simulation tools are used to test different designs and define the most appropriate solution for a given case.
In recent years, there has been an increasing interest in the recovery of the waste heat of steel and glass processes. This work proposes a numerical study of a waste heat exchanger system for steel production processes. The radiative energy is transferred to a commercial oil, which can be used to produce electricity. The behavior of the recuperator is analysed using a 3D numerical model, considering the constrains of a real production plant. The influence of the radiation properties of the materials on the temperature and heat transfer rate are also examined. The results show that the absorptivity of the tubes influences significantly the absorbed waste heat. Furthermore, heterogeneous mass flow distribution should be applied to optimize the total heat transfer rate.
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