For several decades, forming blend and composite of polyaniline (PANI) with insulating polymers has been a widely studied research area because of the potential applications of such blends, which have a unique combination of mechanical properties, the processability of conventional polymers and the electrical property of conducting polymers. The current review paper will emphasize PANI composites or blends with thermosetting polymer matrices. The enhanced electro-mechanical properties of the blends and composites depend on the uniform dispersion of the PANI particle in polymer matrix. Therefore, considerable studies have focused on improving the distribution of PANI particles within the thermoset matrices. In this review paper, all the parameters and conditions that influence the surface morphology and application of PANI thermoset blends and composites will be described systematically. Recent progress on PANI based thermoset system with multifunctional ternary composites research will be highlighted in this paper. Furthermore, encouraging applications of different PANI thermoset composites and blends are discussed, such as flame-retardant materials, lightning damage suppression, metal ion removal, anticorrosive coating, electromagnetic shielding, conductive adhesives, and sensing materials.

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Metals, including austenitic steels and alloys, have been extensively applied in industrial and engineering applications. Passive films on metal surfaces are very important for corrosion protection. However, localized attack, such as passive film breakdown and the initiation of pits, is found upon exposure of such metals to aggressive ion-containing environments, leading to material failure and prominent adverse economic and safety concerns. For several decades, the mechanism of passivity breakdown and pit nucleation during pitting corrosion has been widely studied. The present article provides a detailed review of passive film breakdown on metal surfaces and the effects of complicated conditions, such as chloride- and sulfide-ion concentrations, temperature, and solution pH, on passivity breakdown. The possible mechanism for passivity breakdown is reviewed and discussed. The composition, structure, and electronic properties of passive layers are of conclusive importance to understand the leading corrosion mechanism, and they have been investigated with different techniques. Furthermore, we aim to present the structure, chemical composition, and electronic properties of passive films on metal surfaces by using X-ray photoelectron spectroscopy and energy-dispersive spectroscopy. Additionally, the surface morphology of passive films is analyzed by scanning electron microscopy (SEM), transmission electron microscopy (TEM), and atomic force microscopy (AFM) techniques. Finally, the effect of chloride- and sulfide-ion concentrations, pH, and temperature on passivity breakdown is discussed in detail.

We report the preparation of polyaniline (PANI) nanoparticles dispersed in polyvinyl alcohol (PVA) matrix. From SEM picture it is seen that the particle sizes vary from 100-20 nm. Also with increase in PVA content the stability of dispersion is found to increase. Apart from SEM, spin cast films of PANI in PVA are also characterized through XRD and FTIR. XRD shows increase in crystallinity with PVA content and FTIR gives evidence of crosslinking between PANI and PVA molecules. In plane electrical conductivity (in the range of 10 2 Scm -1 ) and the exponent of nonlinear I-V are found to decrease with increase of PVA content. There is a good correlation between SEM, XRD, FTIR and electrical properties.