This work describes recent progress in the development of a solid-state disk laser that uses composite laser disks in active mirror configuration, edge-pumping, and cooling by microchannel-type heat exchanger. An innovative pressure clamping technique was used to mitigate thermo-mechanical distortions in the disk. A test article Yb:glass disk was operated at a thermal load corresponding to about 1 kW laser output in a steady-state regime with surface temperatures around 90ºC while exhibiting less than Laser /10 rms phase error. Measured pump uniformity approaching 90% validated the edge-pumping architecture.
This work presents concept and scaling considerations for a solid-state laser with a gain medium disk operating in the active mirror mode. The disk is of composite construction formed by bonding undoped optical medium to the peripheral edges of a gain medium disk. Pump diode anays are placed around the perimeter of the composite disk and pump light is injected into the undoped edge. With proper choice of lasant doping, diode placement and diode divergence, a uniform laser gain can be achieved across large portions of the disk. To mitigate thermal deformations, the gain medium disk is pressure-clamped to a rigid, cooled substrate. Effective reduction of thermo-optical distortions makes this laser suitable for operation at high-average power.Keywords: solid-state lasers, disk laser, active mirror, ytterbium, beam quality DISK-TYPE SOLID-STATE LASERSSolid-state lasers (SSL) scalable to high-average power (HAP) are highly desirable for many government and commercial applications. The key challenges to developing HAP SSL are thermomechanical effects, which occur in the gain medium as a result of pumping. Even with pumping by the efficient semiconductor laser diodes, significant portion of the pump energy is dissipated into heat, which is deposited into the SSL medium. This causes thermal lensing, mechanical stresses, and other effects, with likely consequences of degraded beam quality (BQ), reduced laser power, and possibly a fracture of the SSL medium. Beam quality is particularly affected by temperature gradients perpendicular to laser beam axis. Popular SSL configurations, such as rods or slabs, are particularly susceptible to such thermal effects. Despite ingenious designs that recently appeared, attempts to further increase average power output from rod and slab lasers drive the design toward regimes of increased complexity, reduced electric efficiency, and worsening BQ.Disk-type SSLs enjoy inherently low susceptibility to thermo-optical distortions and have demonstrated lasing at HAP with outstanding beam quality [1 -3]. Their large, round aperture reduces diffraction and beam clipping losses experienced by other SSL canfigurations. In a disk laser, transverse temperature gradients are reduced because waste heat is extracted from the gain medium in the direction parallel to laser beam axis. A disk laser may use transmissive disks shown in Figure la or reflective disks shown in Figure lb. In a transmissive disk, waste heat is removed by gas flowing through the optical path. In a reflective disk, also known as active mirror amplifier (AMA), the back surface of the disk is available for liquid cooling, which is more efficient than gas cooling and well suited for continuous operation at HAP.
We report on the development of a novel, ultra-low thermal resistance active heat sink (AHS) for thermal management of high-power laser diodes (HPLD) and other electronic and photonic components. AHS uses a liquid metal coolant flowing at high speed in a miniature closed and sealed loop. The liquid metal coolant receives waste heat from an HPLD at high flux and transfers it at much reduced flux to environment, primary coolant fluid, heat pipe, or structure. Liquid metal flow is maintained electromagnetically without any moving parts. Velocity of liquid metal flow can be controlled electronically, thus allowing for temperature control of HPLD wavelength. This feature also enables operation at a stable wavelength over a broad range of ambient conditions. Results from testing an HPLD cooled by AHS are presented.
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