This paper describes a method for examining the collapse of arrays of cavities using high-speed photography and the results show a variety of different collapse mechanisms. A two-dimensional impact geometry is used to enable processes occurring inside the cavities such as jet motion, as well as the movement of the liquid around the cavities, to be observed. The cavity arrangements are produced by first casting water/gelatine sheets and then forming circular holes, or other desired shapes, in the gelatine layer. The gelatine layer is placed between two thick glass blocks and the array of cavities is then collapsed by a shock wave, visualized using schlieren photography and produced from an impacting projectile. A major advantage of the technique is that cavity size, shape, spacing and number can be accurately controlled. Furthermore, the shape of the shock wave and also its orientation relative to the cavities can be varied. The results are compared with proposed interaction mechanisms for the collapse of pairs of cavities, rows of cavities and clusters of cavities. Shocks of kbar (0.1 GPa) strength produced jets of c. 400 m s−1 velocity in millimetre-sized cavities. In closely-spaced cavities multiple jets were observed. With cavity clusters, the collapse proceeded step by step with pressure waves from one collapsed row then collapsing the next row of cavities. With some geometries this leads to pressure amplification. Jet production by the shock collapse of cavities is suggested as a major mechanism for cavitation damage.
When a liquid drop impacts a solid surface, the contact periphery at first expands more quickly than the compression wavefronts in either liquid or solid. The liquid behind the shock envelope is compressed and high pressures of order ρCV result, where ρ is the density of the liquid at ambient pressure, C the shock velocity in the liquid, and V the impact velocity. At a later stage, the shock envelope overtakes the contact periphery and a jetting motion, which releases the high pressures, commences. The magnitude and duration of the high pressures are critical in explaining the damage mechanisms and erosion processes caused by liquid impact. The experiments described in this paper use the two-dimensional gel and photographic techniques developed for visualizing the shocks, recording the onset of jetting, and measuring jet velocities. This particular study is primarily concerned with the effect of target compliance on the early stages of impact. It is shown that the greater the target compliance, the longer the delay before jetting commences. Two critical conditions are shown to be useful in discussing jetting. The first defines when the shock envelope overtakes the contact periphery and liquid can ‘‘spall’’ into the air gap. The second defines when this spalled liquid appears ahead of the contact periphery as an observable jet. Both these conditions are investigated and the implications of the results for erosion damage are discussed.
a b s t r a c tAn FE model of the solution heat treatment, forming and in-die quenching (HFQ) process was developed. Good correlation with a deviation of less than 5% was achieved between the thickness distribution of the simulated and experimentally formed parts, verifying the model. Subsequently, the model was able to provide a more detailed understanding of the HFQ process, and was used to study the effects of forming temperature and speed on the thickness distribution of the HFQ formed part. It was found that a higher forming speed is beneficial for HFQ forming, as it led to less thinning and improved thickness homogeneity.
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